IP Library Patent Application 10529449
Patent Application
App. No. 10/529,449

High-molecular aliphatic polyester and process for producing the same

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Patent No.
US None
App. No.
10/529,449
Abstract

Disclosed herein are a high-molecular weight aliphatic polyester, whose molecular weight has been highly increased by a chain-lengthening reaction of a ring-opening (co)polymer of at least one cyclic ester selected from the group consisting of glycolide and lactide with an oxazoline compound, and a production process thereof. The molecular weight of the high-molecular weight aliphatic polyester is highly increased to the extent that a rate of increase in molecular weight represented by a ratio (Mw 2 /Mw 1 ) of a weight average molecular weight (Mw 2 ) of a ring-opening (co)polymer after the chain lengthening to a weight average molecular weight (Mw 1 ) of the ring-opening (co)polymer before the chain lengthening amounts to at least 1.10.

Claims (20)

1 . A high-molecular weight aliphatic polyester, whose molecular weight has been highly increased by a chain-lengthening reaction of a ring-opening (co)polymer of at least one cyclic ester selected from the group consisting of glycolide and lactide with an oxazoline compound to the extent that a rate of increase in molecular weight represented by a ratio (Mw 2 /Mw 1 ) of a weight average molecular weight (Mw 2 ) of a ring-opening (co)polymer after the chain lengthening to a weight average molecular weight (Mw 1 ) of the ring-opening (co)polymer before the chain lengthening amounts to at least 1.10.

2 . The high-molecular weight aliphatic polyester according to claim 1 , wherein the molecular weight is highly increased to the extent that the rate of increase in molecular weight amounts to at least 1.20.

3 . The high-molecular weight aliphatic polyester according to claim 1 , wherein the molecular weight is highly increased to the extent that the rate of increase in molecular weight amounts to at least 1.35.

4 . The high-molecular weight aliphatic polyester according to claim 1 , wherein the weight average molecular weight (Mw) of the ring-opening (copolymer, whose molecular weight has been increased by the chain-lengthening reaction, is at least 120,000.

5 . The high-molecular weight aliphatic polyester according to claim 1 , wherein the ring-opening (co)polymer having a weight average molecular weight of at most 110,000 before the chain lengthening is subjected to the chain-lengthening reaction into a high-molecular weight ring-opening (co)polymer having a weight average molecular weight of at least 150,000.

6 . The high-molecular weight aliphatic polyester according to claim 1 , wherein a difference (T 2 -T 1 ) between a 1%-weight loss-starting temperature T 2 on heating of the ring-opening (co)polymer after the chain lengthening and a 1%-weight loss-starting temperature T 1 on heating of the ring-opening (co)polymer before the chain lengthening is at least 3° C.

7 . The high-molecular weight aliphatic polyester according to claim 6 , wherein the 1%-weight loss-starting temperature T 2 on heating of the ring-opening (co)polymer after the chain lengthening is at least 233° C.

8 . The high-molecular weight aliphatic polyester according to claim 1 , wherein a molecular weight distribution (Mw/Mn) represented by a ratio of a weight average molecular weight (Mw) of the ring-opening (co)polymer, whose molecular weight has been highly increased by the chain-lengthening reaction, to a number average molecular weight (Mn) thereof is at least 1.90.

9 . The high-molecular weight aliphatic polyester according to claim 1 , wherein the oxazoline compound is an oxazoline compound having at least two oxazoline ring structures in its molecule.

10 . The high-molecular weight aliphatic polyester according to claim 9 , wherein the oxazoline compound having at least two oxazoline ring structures in its molecule is 2,2′-m-phenylene-bis(2-oxazoline).

11 . A process for producing a high-molecular weight aliphatic polyester, which comprises subjecting a ring-opening (co)polymer of at least one cyclic ester selected from the group consisting of glycolide and lactide to a chain-lengthening reaction with an oxazoline compound to highly increase the molecular weight thereof to the extent that a rate of increase in molecular weight represented by a ratio (Mw 2 /Mw 1 ) of a weight average molecular weight (Mw 2 ) of a ring-opening (co)polymer after the chain lengthening to a weight average molecular weight (Mw 1 ) of the ring-opening (co)polymer before the chain lengthening amounts to at least 1.10.

12 . The production process according to claim 11 , wherein the molecular weight is highly increased to the extent that the rate of increase in molecular weight amounts to at least 1.20.

13 . The production process according to claim 11 , wherein the molecular weight is highly increased to the extent that the rate of increase in molecular weight amounts to at least 1.35.

14 . The production process according to claim 11 , wherein the ring-opening (co)polymer and the oxazoline compound are subjected to the chain-lengthening reaction at a temperature within a range of 100 to 300° C.

15 . The production process according to claim 11 , wherein the ring-opening (co)polymer and the oxazoline compound are subjected to the chain-lengthening reaction under conditions that the reaction temperature is not lower than the melting temperature of the ring-opening (co)polymer, but not higher than 300° C., and the reaction time is 5 to 40 minutes.

16 . The production process according to claim 11 , wherein the oxazoline compound is an oxazoline compound having at least two oxazoline ring structures in its molecule.

17 . The production process according to claim 11 , wherein the chain-lengthening reaction is conducted in the presence of the oxazoline compound in a proportion within a range of 0.005 to 10 parts by weight per 100 parts by weight of the ring-opening (co)polymer.

18 . The production process according to claim 11 , wherein the ring-opening (co)polymer having a weight average molecular weight of at most 110,000 before the chain lengthening is subjected to the chain-lengthening reaction into a high-molecular weight ring-opening (co)polymer having a weight average molecular weight of at least 150,000.

19 . The production process according to claim 11 , wherein a difference (T 2 -T 1 ) between a 1%-weight loss-starting temperature T 2 on heating of the ring-opening (co)polymer after the chain lengthening and a 1%-weight loss-starting temperature T 1 on heating of the ring-opening (co)polymer before the chain lengthening is made at least 3° C. by the chain-lengthening reaction.

20 . The production process according to claim 11 , wherein a molecular weight distribution (Mw/Mn) represented by a ratio of a weight average molecular weight (Mw) of the ring-opening (co)polymer, whose molecular weight has been highly increased by the chain-lengthening reaction, to a number average molecular weight (Mn) thereof is at least 1.90.

Assignments (2)
CHANGE OF NAME Recorded Feb 2, 2006
From: KUREHA CHEMICAL INDUSTRY COMPANY, LIMITED
To: KUREHA CORPORATION
Reel/Frame 017226/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2005
From: YAMANE, KAZUYUKI; KATO, RYO; ONO, TOSHIHIKO
To: KUREHA CHEMICAL INDUSTRY COMPANY, LIMITED
Reel/Frame 017173/0471 →