IP Library Granted Patent US 7,527,779
Granted Patent B2
US 7,527,779 · App. 10/534,407 · Granted May 5, 2009

Vapor grown carbon fiber, and production method and use thereof

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Quick Facts
Patent No.
US 7,527,779
App. No.
10/534,407
Granted
May 5, 2009
Kind
B2
Abstract

A vapor grown carbon fiber, each fiber filament of the carbonfiber having a branching degree of at least 0.15 occurrences/μm and a bulk density of 0.025 g/cm 3 or less and a producing method of the carbon fiber by spraying a raw material solution containing a carbon source and a transition metallic compound into a reaction zone and subjecting the raw material solution to thermal decomposition, which is characterized in (1) spraying the raw material solution at a spray angle of 3° to 30° and (2) feeding a carrier gas through at least one site other than an inlet through which the raw material solution is sprayed, and a composite material comprising the carbon fiber.

Claims (6)

1. A vapor grown carbon fiber, each fiber filament of the carbon fiber having a branching degree of at least 0.15 occurrences/μm, and wherein the vapor grown carbon fiber has a bulk density of 0.025 g/cm 3 or less.

2. A vapor grown carbon fiber characterized by comprising carbon fiber filaments, each having a branching degree of at least 0.15 occurrences/μm, in an amount of at least 10 mass %, and wherein the vapor grown carbon fiber has a bulk density of 0.025 g/cm 3 or less.

3. The vapor grown carbon fiber according to any of claims 1 to 2 , which, when compressed so as to have a bulk density of 0.8 g/cm 3 , has a specific resistance of 0.025 Ωcm or less.

4. The vapor grown carbon fiber according to any of claims 1 to 2 , each fiber filament of the carbon fiber having a diameter of 1 to 500 nm.

5. The vapor grown carbon fiber according to any of claims 1 to 2 , which is produced by feeding a raw material solution containing a carbon source and a transition metallic compound into a reaction zone through spraying at a spray angle of 3° to 30° and subjecting the raw material solution to thermal decomposition.

6. The vapor grown carbon fiber according to any of claims 1 to 2 , which is produced by feeding a raw material solution containing a carbon source and a transition metallic compound into a reaction zone through spraying, while feeding a carrier gas through at least one site other than an inlet through which the raw material solution is sprayed, and subjecting the raw material solution to thermal decomposition.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2005
From: YANO, KOTARO; TOKI, MASAHARU; INOUE, HITOSHI; YOSHIDA, TOMOAKI; KANBARA, EIJI
To: SHOWA DENKO K.K.
Reel/Frame 017037/0122 →