Method and device for milking an animal
Methods and apparatus for machine-milking an animal using a pulsed vacuum with sequential evacuation and ventilation phases in a teat cup pulse chamber by creating an improved pressure curve during the evacuation phase, the ventilation phase, or both pressure changing phases by controlling a pressure change phase using at least two pressure changing speed rates.
1. A method for machine-milking a dairy animal, the method comprising the steps of:
generating with a pulsator a pulsed vacuum in a pulsation chamber between a teat cup and a liner, wherein the pulsed vacuum moves between an evacuation phase, a vacuum phase, a ventilation phase, and a pressure phase;
initiating with the pulsator the pulsed vacuum evacuation phase by applying vacuum in the pulsation chamber at a first evacuation rate;
applying with the pulsator a second evacuation rate that is higher than the first evacuation rate; and
maintaining the evacuation phase duration not to exceed a predetermined evacuation phase duration.
2. The method according to claim 1 , wherein the step of applying with the pulsator a second evacuation rate comprises the step of:
varying a free flow vacuum resistance between the teat cup and a pulsator valve.
3. The method according to claim 1 , wherein the step of applying with the pulsator a second evacuation rate comprises the step of:
changing a valve chamber cross-section of a pulsator valve to vary vacuum in the chamber.
4. The method according to claim 1 , wherein the step of applying with the pulsator a second evacuation rate comprises the step of:
adjusting a valve chamber cross-section of a pulsator valve in multiple stages.
5. The method according to claim 1 , wherein the step of applying with the pulsator a second evacuation rate comprises the step of:
maintaining a pulsator valve body of a pulsator valve in a floating position in at least one stage of the pressure changing phase.
6. The method according to claim 1 , wherein the step of applying with the pulsator a second evacuation rate comprises the step of:
maintaining a pulsator valve body of a pulsator valve in a variable floating position in at least one stage of the pressure changing phase.
7. The method according to claim 1 , and further comprising the steps of:
measuring pressure in the pulsation chamber; and
controlling the pulsator based on the pressure measurement.
8. The method of claim 1 , and further comprising the steps of:
initiating with the pulsator the pulsed vacuum ventilation phase by ventilating the pulsation chamber at a first ventilation rate; and
increasing with the pulsator the ventilation rate in the pulsation chamber to a second ventilation rate so that the ventilation phase duration does not exceed a predetermined ventilation phase duration.
9. A pulsator for a milker unit for milking an animal for alternatively connecting a vacuum source and a pressure source to a pulsation chamber of at least one teat cup, the pulsator comprising:
a controller; and
a pulsator valve for alternatively connecting the vacuum source and the pressure source to the pulsation chamber of the teat cup, the controller programmed to control the pulsator valve to reflect a pressure-time curve that moves between an evacuation phase, a vacuum phase, a ventilation phase, and a pressure phase; and the pulsator valve is activated by the controller during the pulsed vacuum evacuation phase to apply vacuum in the pulsation chamber at a first evacuation rate and then at a second evacuation rate that is higher than the first evacuation rate, and then maintaining the evacuation phase duration not to exceed a predetermined evacuation phase duration.
10. The pulsator according to claim 9 , and further comprising:
a timing element for adjusting the duration of a stage of a pressure changing phase.
11. The pulsator according to claim 9 , wherein the controller controls the pulsator valve to reflect a pressure curve during the ventilation phase.
12. The pulsator according to claim 9 , wherein the controller controls the pulsator valve to reflect a pressure curve during the evacuation phase.
13. The pulsator according to claim 9 , wherein the pulsator valve comprises: a valve chamber having a variable valve chamber cross-section.
14. The pulsator according to claim 13 , wherein the valve chamber cross-section is variable in a single stage.
15. The pulsator according to claim 13 , wherein the valve chamber cross-section is variable in a plurality of stages.
16. The pulsator according to claim 13 , wherein the valve chamber defines a pulsator valve chamber having a plurality of cross-sections.
17. The pulsator according to claim 9 , wherein the pressure-time curve of the pressure changing phase is adjustable in dependence on a pulsator valve characteristic.
18. The pulsator according to claim 9 , and further comprising:
a pilot valve in communication with the controller; and
a main valve in communication with the pilot valve.
19. The pulsator according to claim 9 , and further comprising:
a direct valve in communication with the controller.
20. The pulsator according to claim 9 , and further comprising:
a nozzle in communication with the controller.
21. The pulsator according to claim 9 , wherein the pulsator valve is in communication with the controller, and the pulsator valve defines a pulsator valve chamber; and the pulsator further comprises
a valve closing element disposed in the pulsator valve chamber for movement therein.