IP Library Granted Patent US 7,569,115
Granted Patent B2
US 7,569,115 · App. 10/566,169 · Granted Aug 4, 2009

Assemblages of magnetic alloy nanoparticles

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Quick Facts
Patent No.
US 7,569,115
App. No.
10/566,169
Granted
Aug 4, 2009
Kind
B2
Abstract

Assemblages of particles of a magnetic alloy that are suited to magnetic recording are represented by the formula [T X M 1-X ] containing T and M in a composition ratio where X in the formula is in the range from 0.3 or greater to 0.7 or less, where T is one or two members of the group consisting of Fe and Co and M is one or two members of the group consisting of Pt and Pd, and metallic elements other than T and M that constitute no more than 30 at. % (including 0 at. %) of (T+M) as a percentage of atoms, and the remainder consists of impurities that are unavoidable from a production standpoint, wherein: the face-centered tetragonal fraction is 10-100%, the average grain size as measured by TEM observation (D TEM ) is in the range from 5-30 nm, the x-ray crystal grain size derived by x-ray diffraction (D X ) is no less than 4 nm, the particles of are dispersed from each other at a distance, and the dispersion on the composition of the individual particles is kept within a stipulated range.

Claims (16)

1. Assemblages of particles of a magnetic alloy represented by the formula [T X M 1-X ] containing T and M in a composition ratio where X in the formula is in the range from 0.3 or greater to 0.7 or less, where T is one or two members of the group consisting of Fe and Co and M is one or two members of the group consisting of Pt and Pd, and metallic elements other than T and M that constitute no more than 30 at. % (including 0 at. %) of (T+M) as a percentage of atoms, and the remainder consists of impurities that are unavoidable from a production standpoint, wherein: said assemblages of magnetic alloy particles are such that:

A. the face-centered tetragonal fraction is 10-100%,

B. the average grain size as measured by TEM observation (D TEM ) is in the range from 5-30 nm,

C. the x-ray crystal grain size derived by x-ray diffraction (D X ) is no less than 4 nm,

D. the particles of the size D TEM above are dispersed from each other at a distance, and

E. 95 or more out of 100 particles satisfy the conditions of Equation (1) below, and Equation (2) is also satisfied;

0.90 X av ≦X 1 , X 2 , . . . X 100 ≦1.10 X av   (1)

standard deviation sigma of X 1 , X 2 , . . . X 100 20%  (2)

here, X av represents the value of X in the composition formula [T X M 1-X ] as actually measured in the assemblage of particles (the value of X in the average composition of the particle assemblage), and X 1 , X 2 , . . . X 100 represent the values of X in the composition formula measured in individual particles in TEM-EDX measurement of the assemblages, for each of 100 particles X n selected arbitrarily when 1000 particles are in the field of view of measurement, wherein each particle has fluidity in the state of being dispersed at a distance from each other.

2. Assemblages of magnetic alloy particles according to claim 1 , wherein each particle has its position fixed in the state of being dispersed at a distance from each other.

3. Assemblages of magnetic alloy particles according to claim 1 , wherein the surface of each particle is coated with a surfactant.

4. Metallic magnetic powder according to claim 1 , wherein at least one type of coupling agent selected from the group consisting of a silane coupling agent, titanate coupling agent and an aluminate coupling agent is existed among the individual particles.

5. Assemblages of magnetic alloy particles according to claim 1 , wherein the x-ray crystal grain size (D x ) is 6 nm or greater and the coercivity (Hc) is 1000 Oe or greater.

6. Assemblages of magnetic alloy particles according to claim 1 , wherein the metallic elements other than T and M are at least one element selected from the group consisting of the Z components defined below; Z components: Ag, Cu, Sb, Bi and Pb.

7. Assemblages of magnetic alloy particles according to claim 1 , wherein the metallic elements other than T and M are at least one element selected from the group consisting of the N components defined below; N components: Au, Ru, Rh, Os and Ir.

8. Assemblages of magnetic alloy particles according to claim 1 , wherein the particles are dispersed at roughly equal distances of at least 1 nm from each other.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2008
From: DOWA HOLDINGS CO., LTD.
To: DOWA ELECTRONICS MATERIALS CO., LTD.
Reel/Frame 020323/0715 →
CHANGE OF NAME Recorded Nov 5, 2007
From: DOWA MINING CO., LTD.
To: DOWA HOLDINGS CO., LTD.
Reel/Frame 020121/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2007
From: SATO, KIMITAKA
To: DOWA MINING CO., LTD.
Reel/Frame 019619/0504 →