IP Library Granted Patent US 7,488,971
Granted Patent B2
US 7,488,971 · App. 10/574,202 · Granted Feb 10, 2009

Nitride semiconductor; light-emitting device, light-emitting diode, laser device and lamp using the semiconductor; and production methods thereof

Assignee: Showa Denko K.K.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,488,971
App. No.
10/574,202
Granted
Feb 10, 2009
Kind
B2
Abstract

A nitride semiconductor product including an n-type layer, a light-emitting layer, and a p-type layer which are formed of a nitride semiconductor and sequentially stacked on a substrate in the above order, the light-emitting layer having a quantum well structure in which a well layer is sandwiched by barrier layers having band gaps wider than the band gap of the well layer. Each barrier layer includes a barrier sublayer C which has been grown at a temperature higher than a growth temperature of the well layer, and a barrier sublayer E which has been grown at a temperature lower than a growth temperature of the barrier sublayer C. The barrier sublayer C is disposed closer to the substrate with respect to the barrier sublayer E.

Claims (39)

1. A nitride semiconductor product comprising an n-type layer, a light-emitting layer, and a p-type layer which are formed of a nitride semiconductor and sequentially stacked on a substrate in the above order,

said light-emitting layer having a quantum well structure in which a well layer is sandwiched by barrier layers having band gaps wider than the band gap of the well layer,

wherein said barrier layers individually comprise a barrier sublayer C which has been grown at a temperature higher than a growth temperature of said well layer, and barrier sublayers A, B and E which have been grown at a temperature lower than a growth temperature of said barrier sublayer C, said barrier sublayers A, B, C, and E are stacked, in this order, said barrier sublayer A is grown by maintaining a temperature lower than a growth temperature of said barrier sublayer C, said barrier sublayer B is grown during elevating a temperature from the growth temperature of said barrier sublayer A to the growth temperature of said barrier sublayer C, the difference between the growth temperature of said barrier sublayer C and the growth temperature of said barrier sublayer E is 50°C. or more, said barrier sublayer E is grown by maintaining the lowered growth temperature after lowering the temperature.

2. A nitride semiconductor product comprising an n-type layer, a light-emitting layer, and a p-type layer which are formed of a nitride semiconductor and sequentially stacked on a substrate in the above order,

said light-emitting layer having a quantum well structure in which a well layer is sandwiched by barrier layers having band gaps wider than the band gap of the well layer,

wherein said barrier layers individually comprise a barrier sublayer C which has been grown at a temperature higher than a growth temperature of said well layer, and barrier sublayers D and E which have been grown at a temperature lower than a growth temperature of said barrier sublayer C, said barrier sublayers C, D and E are stacked, in this order, the difference between the growth temperature of said barrier sublayer C and the growth temperature of said barrier sublayer E is 50° C. or more, said barrier sublayer D is grown during lowering the temperature from the growth temperature of said barrier sublayer C to the growth temperature of said barrier sublayer E, and said barrier sublayer E is grown by maintaining the lowered growth temperature after lowering the temperature.

3. A nitride semiconductor product according to claim 1 or 2 , wherein the nitride semiconductor is represented by formula

In x Al y Ga 1-x-y N (0≦ x< 1, 0≦ y< 1,0≦ x +y< 1).

4. A nitride semiconductor product according to claim 1 or 2 , wherein the difference between the growth temperature of said barrier sublayer C and the growth temperature of said well layer is 50°C. or more.

5. A nitride semiconductor product according to claim 1 wherein the difference between the growth temperature of said barrier sublayer C and the growth temperature of said barrier sublayer A is 50°C. or more.

6. A nitride semiconductor product according to claim 1 or 2 , wherein the growth temperature of said well layer falls within a range of 600°C. to 1,000°C.

7. A nitride semiconductor product according to claim 3 , wherein said well layer comprises GaInN.

8. A nitride semiconductor product according to claim 3 , wherein said barrier layer comprises GamiN or GaN.

9. A nitride semiconductor product according to claim 1 or 2 , wherein at least one layer selected from said well layer and said barrier layer contains an n- type dopant.

10. A nitride semiconductor product according to claim 9 , wherein said n-type dopant is Si.

11. A nitride semiconductor product according to claim 9 , wherein said n-type dopant is Ge.

12. A nitride semiconductor product according to claim 9 , wherein a concentration of said n-type dopant in the layer containing said n-type dopant varies periodically.

13. A nitride semiconductor product according to claim 12 , wherein a layer with a higher concentration of said n-type dopant is not thicker than a layer with a lower concentration of said n-type dopant, in the layer containing said n-type dopant.

14. A nitride semiconductor product according to claim 9 , wherein the layer containing said n-type dopant has an n-type dopant concentration of 1× 10 16 to 5× 10 19 cm −3 .

15. A nitride semiconductor light-emitting device comprising a nitride semiconductor product according to claim 1 or 2 , a negative electrode provided on an n-type layer of said nitride semiconductor product and a positive electrode provided on a p-type layer of said nitride semiconductor product.

16. A light-emitting diode comprising a nitride semiconductor product according to claim 1 or 2 .

17. A laser device comprising a nitride semiconductor product according to claim 1 or 2 .

18. A lamp comprising a nitride semiconductor product according to claim 1 or 2 .

19. A method for producing a nitride semiconductor product, said method comprising sequentially stacking on a substrate a nitride semiconductor n-type layer, a nitride semiconductor light-emitting layer of a quantum well structure, and a nitride semiconductor p-type layer, thereby producing a nitride semiconductor product having a quantum well structure, wherein said method comprises

growing a well layer;

subsequently, elevating a growth temperature;

growing a barrier layer of the quantum well structure at the elevated temperature, which is higher than a growth temperature of the well layer by 50°C. or more;

subsequently, lowering the growth temperature again by 50°C. or more; and

further growing the barrier layer at the lowered temperature.

20. A method for producing a nitride semiconductor product according to claim 19 , which further comprises growing said barrier layer before elevating the growth temperature.

21. A method for producing a nitride semiconductor product according to claim 19 , wherein growing of said barrier layer is performed in at least one step of elevating the growth temperature and lowering the growth temperature.

22. A method for producing a nitride semiconductor product according to claim 19 , wherein said barrier layer contains an n-type dopant.

23. A method for producing a nitride semiconductor light-emitting device, said method comprising

a step of producing a nitride semiconductor product comprising an n-type layer, a light-emitting layer and a p-type layer by the method for producing a nitride semiconductor product according to claim 19 , a step of removing a portion of a light-emitting layer and a p-type layer of the nitride semiconductor product , thereby exposing an n-type layer,

a step of providing a negative electrode on the exposed n-type layer, and

a step of providing a positive electrode on the p-type layer.

24. A method for producing a light-emitting diode, comprising a step of providing a lead to a nitride semiconductor light-emitting device produced by the method according to claim 23 .

25. A method for producing a laser device, comprising a step of providing a lead to a nitride semiconductor light-emitting device produced by the method according to claim 23 .

26. A method for producing a lamp, comprising a step of providing a cover containing a phosphor to a nitride semiconductor light-emitting device produced by the method according to claim 23 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2012
From: SHOWA DENKO KABUSHIKI KAISHA
To: TOYODA GOSEI CO., LTD.
Reel/Frame 029489/0249 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2006
From: KOBAYAKAWA, MASATO; TOMOZAWA, HIDEKI; OKUYAMA, MINEO
To: SHOWA DENKO K.K.
Reel/Frame 017773/0610 →
Priority Claims (1)
JP 2003-344599 · Oct 2, 2003 · national
Continuity (2)
Provisional Application 6050999700 · Oct 10, 2003
Related Publication 20070012932A1 · Jan 18, 2007