IP Library Granted Patent US 9,849,427
Granted Patent B2
US 9,849,427 · App. 10/579,449 · Granted Dec 26, 2017

Hollow fiber membrane for blood purification and blood purification apparatus using the same

Inventors: Mariko Kuroda (Miyazaki, JP); Masaya Fuke (Oita, JP); Masaki Katou (Miyazaki, JP)
Assignee: ASAHI KASEI MEDICAL CO., LTD.
B01D69/02B01D67/0011B01D69/08B01D69/084B01D71/34B01D71/68A61M1/16B01D2325/023B01D2325/04B01D2325/26
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Quick Facts
Patent No.
US 9,849,427
App. No.
10/579,449
Granted
Dec 26, 2017
Kind
B2
Abstract

An object of the present invention is to provide a hollow fiber membrane with enhanced phosphorus-removing performance without impairing antithrombogenicity in order to inhibit in vivo accumulation of phosphate ions in living body that might cause bone metabolism disorders. The present inventors have found that a hollow fiber membrane having a specific membrane structure and a specific membrane composition possesses a very useful range for inner surface charges of the membrane. More particularly, the inventors have discovered that the above object can be achieved in a limited range in which the zeta potential on the inner surface of a hollow fiber membrane measured under given certain conditions is greater than −3.0 mV but less than 0 mV. This finding has led to the completion of the present invention.

Claims (19)

1. A hollow fiber membrane for blood purification having an integrally continuous structure from the inner membrane surface to the outer membrane surface and comprising a hydrophobic polymer and a hydrophilic polymer, and

the hollow fiber membrane comprising a polyvinyl pyrrolidone as the hydrophilic polymer in the range of 3.0 to 5.0 wt % based on the hollow fiber membrane,

exhibiting a zeta potential on the inner surface thereof of greater than −3.0 mV but less than 0 mV at pH 7.5, when measured using a sample with an embedded resin on the outer side for allowing the electrolyte solution to flow through only the inside of the hollow fiber, and using a 0.001 mol/l potassium chloride aqueous solution as an electrolyte solution.

2. The follow fiber membrane for blood purification according to claim 1 , further exhibiting:

(a) a polyvinyl pyrrolidone sieving coefficient of 45% or more in a filtration test using a polyvinyl pyrrolidone aqueous solution with a weight average molecular weight of 40,000,

(b) a protein adsorption amount of 65 mg/m 2 or less,

(c) a breaking strength of 60 kg/cm 2 or more, and

(d) a breaking elongation of 60% or more.

3. The hollow fiber membrane for blood purification according to claim 2 , wherein an overall mass transfer coefficient of phosphorous is 0.040 cm/min or greater.

4. The hollow fiber membrane for blood purification according to claim 2 , further comprising: a thickness of a dense layer between 1 and 5 μm.

5. A blood purification apparatus comprising the hollow fiber membrane according to claim 2 , installed in a cylindrical container having two nozzles for flowing a dialysate, the cylindrical container having both ends fabricated with a potting material for separating the hollow inside of the membrane from the outside by a membrane wall and the cylindrical container further having a header cap for flowing blood fitted on both ends.

6. The hollow fiber membrane for blood purification according to claim 1 , wherein an overall mass transfer coefficient of phosphorous is 0.040 cm/min or greater.

7. The hollow fiber membrane for blood purification according to claim 6 , further comprising: a thickness of a dense layer between 1 and 5 μm.

8. A blood purification apparatus comprising the hollow fiber membrane according to claim 6 , installed in a cylindrical container having two nozzles for flowing a dialysate, the cylindrical container having both ends fabricated with a potting material for separating the hollow inside of the membrane from the outside by a membrane wall and the cylindrical container further having a header cap for flowing blood fitted on both ends.

9. The hollow fiber membrane for blood purification according to claim 1 , further comprising: a thickness of a dense layer between 1 and 5 μm.

10. A blood purification apparatus comprising the hollow fiber membrane according to claim 9 , installed in a cylindrical container having two nozzles for flowing a dialysate, the cylindrical container having both ends fabricated with a potting material for separating the hollow inside of the membrane from the outside by a membrane wall and the cylindrical container further having a header cap for flowing blood fitted on both ends.

11. A blood purification apparatus comprising the hollow fiber membrane according to claim 1 , installed in a cylindrical container having two nozzles for flowing a dialysate, the cylindrical container having both ends fabricated with a potting material for separating the hollow inside of the membrane from the outside by a membrane wall and the cylindrical container further having a header cap for flowing blood fitted on both ends.

12. The blood purification apparatus according to claim 11 , wherein the hollow fiber membrane has a phosphorus clearance of at least 180 ml/min per a membrane area of 1.5 m 2 .

13. The follow fiber membrane for blood purification according to claim 1 , wherein the hydrophobic polymer is selected from the group consisting of a polysulfone-based resin, polyether sulfone-based resin, polyamide-based resin, polyimide-based resin, polyphenyl ether-based resin, and polyphenylene sulfide-based resin.

Assignments (4)
MERGER Recorded Apr 30, 2012
From: ASAHI KASEI KURARAY MEDICAL CO., LTD.
To: ASAHI KASEI MEDICAL CO., LTD.
Reel/Frame 028127/0235 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE PREVIOUSLY RECORDED ON REEL 020651 FRAME 0525. ASSIGNOR(S) HEREBY CONFIRMS THE NAME OF ASSIGNEE IDENTIFIED AS ASAHI KASEI KURARAY MEDICAL CO., LTD.. Recorded Apr 4, 2008
From: ASAHI KASEI KURARAY MEDIKARU KABUSHIKI KAISHA
To: ASAHI KASEI KURARAY MEDICAL CO., LTD.
Reel/Frame 020760/0167 →
CHANGE OF NAME Recorded Mar 14, 2008
From: ASAHI KASEI MEDICAL CO., LTD.
To: ASAHI KASEI KURARAY MEDIKARU KABUSHIKI KAISHA
Reel/Frame 020651/0525 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2006
From: KURODA, MARIKO; FUKE, MASAYA; KATOU, MASAKI
To: ASAHI KASEI MEDICAL CO., LTD.
Reel/Frame 018123/0555 →
Priority Claims (2)
JP P2003-386582 · Nov 17, 2003 · national
JP P2004-030160 · Feb 6, 2004 · national
Continuity (1)
Related Publication 20070080108A1 · Apr 12, 2007