IP Library Granted Patent US 7,906,240
Granted Patent B2
US 7,906,240 · App. 10/586,304 · Granted Mar 15, 2011

Negative electrode for lithium secondary battery and lithium secondary battery

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Quick Facts
Patent No.
US 7,906,240
App. No.
10/586,304
Granted
Mar 15, 2011
Kind
B2
Abstract

A negative electrode for a lithium secondary battery, comprising a layer of a mixture containing graphite powder and an organic binder on a current collector, wherein a diffraction intensity ratio (002)/(110) measured by X-ray diffractometry of the layer of a mixture is 500 or less, and a lithium secondary battery, comprising the negative electrode for a lithium secondary battery, and a positive electrode that includes a lithium compound. It results less deterioration in the rapid charge and discharge characteristics and the cycle characteristics when the density of the negative electrode is made higher. Thereby it provides a high capacity lithium secondary battery having the improved energy density per unit volume of the secondary battery.

Claims (24)

1. A negative electrode for a lithium secondary battery comprising:

a layer of a mixture containing graphite powder that has an average particle diameter in a range of 1 to 100 μm, a crystallite size Lc (002) in a C-axis direction of a crystal of at least 500 Å, a specific surface area of at most 8 m 2 /g, and an aspect ratio of at most 5, and an organic binder on a current collector,

wherein a diffraction intensity ratio (002)/(110) measured by X-ray diffractometry of the layer of the mixture is at most 500, and

wherein the graphite powder is a secondary power where a plurality of flat primary powders is aggregated or bonded so as to be non-parallel in orientation planes and individual flat primary powders have a size in a range of 1 to 100 μm and an aspect ratio of 100 or less.

2. A method of manufacturing the negative electrode for a lithium secondary battery comprising a layer of a mixture containing graphite powder that has an average particle diameter in a range of 1 to 100 μm, a crystallite size Lc (002) in a C-axis direction of a crystal of at least 500 Å, a specific surface area of at most 8 m 2 /g, and an aspect ratio of at most 5, and an organic binder on a current collector, wherein a diffraction intensity ratio (002)/(110) measured by X-ray diffractometry of the layer of the mixture is at most 500, the method comprising:

blending a graphitizable aggregate or graphite that has an average particle diameter in the range of 1 to 80 μm and an aspect ratio in the range of 1.2 to 500 and a graphitizable binder, followed by pulverizing:

after said pulverizing, blending the pulverized material and 1 to 50% by weight of a graphitizing catalyst, followed by sintering to obtain graphite powder;

subsequently, adding an organic binder and a solvent to the graphite powder, followed by blending;

coating the mixture on a current collector, followed by drying to remove the solvent; and

pressurizing to integrate to obtain a negative electrode for a lithium secondary battery.

3. A lithium secondary battery comprising:

a negative electrode for a lithium secondary battery prepared according to a manufacturing method of claim 2 ; and

a positive electrode containing a lithium compound.

4. The lithium secondary battery of claim 3 , wherein the lithium compound contains at least Ni.

5. The lithium secondary battery of claim 4 , wherein the lithium compound contains at least Ni.

6. A graphite powder that is used in a negative electrode for a lithium secondary battery, which has a layer of a mixture containing graphite powder and an organic binder, the layer of the mixture having a diffraction intensity ratio (002)/(110) measured by X-ray diffractometry of 500 or less, wherein the graphite powder is a secondary powder that has an average particle diameter in a range of 1 to 100 μm, a crystallite size Lc (002) in a C-axis direction of a crystal of 500 Å or more, a specific surface area of 8 m 2 /g or less and an aspect ratio of 5 or less, and where a plurality of flat primary powders is aggregated or bonded so as to be non-parallel in orientation planes, wherein each of the flat primary powders has a size in a range of 1 to 100 μm and an aspect ratio of 100 or less.

7. A lithium secondary battery comprising:

a negative electrode for a lithium secondary battery that uses the graphite powder of claim 6 ; and

a positive electrode containing a lithium compound.

8. The lithium secondary battery of claim 7 , wherein the lithium compound contains at least Ni.

9. A graphite powder that is used in a negative electrode for a lithium secondary battery, which has a layer of a mixture containing graphite powder and an organic binder, the layer of the mixture having a density in the range of 1.5 to 1.95 g/cm 3 , a diffraction intensity ratio (002)/(110) measured by X-ray diffractometry of 500 or less, wherein the graphite powder is a secondary powder that has an average particle diameter in a range of 1 to 100 μm, a crystallite size Lc (002) in a C-axis direction of a crystal of 500 Å or more, a specific surface area of 8 m 2 /g or less and an aspect ratio of 5 or less, and where a plurality of flat primary powders is aggregated or bonded so as to be non-parallel in orientation planes, wherein each of the flat primary powders has a size in a range of 1 to 100 μm and an aspect ratio of 100 or less.

10. The lithium secondary battery comprising:

a negative electrode for a lithium secondary battery that uses the graphite powder of claim 9 ; and

a positive electrode containing a lithium compound.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 3, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062946/0125 →
CHANGE OF NAME Recorded Mar 2, 2023
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 062917/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2006
From: ISHII, YOSHITO; SUDA, SOUICHIROU; NISHIDA, TATSUYA
To: HITACHI CHEMICAL CO., LTD.
Reel/Frame 018121/0007 →