DRAM BURIED STRAP PROCESS WITH SILICON CARBIDE
In the process of forming a trench capacitor, the conductive strap connecting the center electrode of the capacitor with a circuit element in the substrate, such as the pass transistor of a DRAM cell, is separated from the crystalline substrate material by a barrier layer of silicon carbide formed during the process of etching the material within the trench, such as an oxide collar, using a reactive ion etch process with an etchant gas that contains carbon, such as C 4 F 8 .
1 . A deep trench capacitor in a monocrystalline semiconductor substrate, said capacitor comprising: (i) a buried plate in said substrate about an exterior portion of a trench in said substrate, (ii) a node dielectric about at least a lower interior portion of said trench, (iii) a trench electrode in said trench, and (iv) a conductive strap extending away from said trench electrode, the conductive strap being electrically connected to the trench electrode and the monocrystalline substrate, said capacitor further comprising (v) a Si—C barrier layer between said monocrystalline substrate and said trench electrode.
2 . The capacitor of claim 1 , further comprising an oxide collar about an upper interior region of said trench and disposed below said conductive strap.
3 . The capacitor of claim 1 , wherein said Si—C barrier layer is located at an interface between said trench electrode and said conductive strap.
4 . The capacitor of claim 1 , wherein said Si—C barrier layer is located at an interface between said conductive strap and said monocrystalline substrate.
5 . The capacitor of claim 4 , wherein the interface is located below a vertical transistor.
6 . The capacitor of claim 1 , wherein said Si—C barrier layer has a thickness of about 10 nm.
7 . The capacitor of claim 1 , wherein said conductive strap is a buried strap.
8 . The capacitor of claim 1 , wherein said conductive strap comprises amorphous silicon.
9 . The capacitor of claim 1 , wherein said trench electrode comprises doped polycrystalline silicon.
10 . The capacitor of claim 3 , further comprising an additional Si—C barrier layer located at an interface between said conductive strap and said monocrystalline substrate.
11 . A method of forming a deep trench capacitor in a monocrystalline semiconductor substrate, said method comprising:
(a) providing a monocrystalline semiconductor substrate having (i) a buried plate about an exterior portion of trench in said substrate, (ii) a node dielectric about at least a lower interior portion of said trench, and (iii) a trench electrode in said trench;
(b) removing an upper portion of said trench electrode to provide space for a conductive strap, thereby exposing a trench electrode surface and a vertical substrate surface;
(c) reacting, in the presence of an electric field, said exposed surface of the electrode and the substrate about said space with a compound containing carbon to form a Si—C barrier layer on at least said substrate surface; and
(d) filling said space over said electrode layer with a conductive strap material.
12 . A method according to claim 11 , wherein said step of removing an upper portion is performed with a reactive ion etch on oxide and said compound containing carbon is the etchant gas.
13 . A method according to claim 12 , wherein a power level of RF power is above a threshold value.
14 . A method according to claim 13 , wherein said power level is maintained at the end of an oxide removal etching process.
15 . The method of claim 11 , further comprising removing said Si—C layer from said trench electrode surface before step (d).
16 . The method of claim 11 , wherein step (c) is performed at about 20 to 80 degrees Centigrade.
17 . The method of claim 11 wherein step (a) further comprises providing an oxide collar about an upper interior region of said trench, and step (b) further comprises removing a portion of said oxide collar and thereby exposes a vertical surface of said substrate.
18 . A method according to claim 18 , wherein said step of removing an upper portion is performed with a reactive ion etch on oxide and said compound containing carbon is the etchant gas.
19 . A method according to claim 18 , wherein a power level of RF power is above a threshold value.