IP Library Granted Patent US 7,116,012
Granted Patent B2
US 7,116,012 · App. 10/630,496 · Granted Oct 3, 2006

Stable power conversion circuits

Assignee: General Motors Corporation
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Quick Facts
Patent No.
US 7,116,012
App. No.
10/630,496
Filed
Jul 30, 2003
Granted
Oct 3, 2006
Kind
B2
Art Unit
2836
USPC
307/64
Abstract

A power conversion circuit includes a current section, a transformer, and a voltage section. The current section includes inductors configured to produce a boosted output voltage from a voltage sourse when then current section is operating in a forward direction. The transformer includes a primary winding electrically coupled to the secondary winding and configured to drive a load. The voltage section includes a pluralaty of balancing switchtes configured to actively driven to provide a DC voltage to the load. The balancing switches balance energy between the current section and the voltage section when the power conversion circuit is the load and operating in the forward direction.

Claims (42)

1. A power conversion circuit comprising:

a current section comprising inductors and configured to produce a boosted output voltage from a voltage source when the current section is operated in a forward direction;

a transformer having a primary winding electrically coupled to said boosted output voltage and a secondary winding; and

a voltage section electrically coupled to the secondary winding and configured to drive a load, said voltage section comprising a plurality of balancing switches configured to be actively driven to provide a DC voltage to the load and to balance energy between said current section and said voltage section when said power conversion circuit is not driving the load and operated in the forward direction.

2. A power conversion circuit in accordance with claim 1 wherein said current section comprises switched circuit branches, each said branch having at least one said inductor and a branch switch, and further comprising a control circuit configured to drive said branch switches and said plurality of balancing switches.

3. A power conversion circuit in accordance with claim 2 wherein a first subset of said plurality of balancing switches is driven in a complementary fashion to a first subset of said branch switches.

4. A power conversion circuit in accordance with claim 2 wherein each of a plurality of subsets of said plurality of balancing switches is driven in a complementary fashion to a corresponding one of a plurality of subsets of said branch switches.

5. A power conversion circuit in accordance with claim 1 further comprising a common ground, and wherein said current section is electrically connected to said common ground and said voltage section is electrically isolated from said common ground.

6. A power conversion circuit in accordance with claim 1 further comprising the voltage source, and wherein said voltage source is a rechargeable battery.

7. A power conversion circuit in accordance with claim 6 further comprising the load, and wherein said load comprises a fuel cell electrically coupled to the voltage section and configured to receive an initial operating voltage therefrom.

8. A power conversion circuit in accordance with claim 7 wherein said current section is configured to operate as a rectifier in a reverse direction when said fuel cell is operating, and said voltage section is configured to operate as a buck converter in a reverse direction when said fuel cell is operating, to recharge said rechargeable battery.

9. A power conversion circuit in accordance with claim 8 further comprising a common ground, and wherein said current section is electrically connected to said common ground and said voltage section is electrically isolated from said common ground.

10. A power conversion circuit in accordance with claim 9 wherein the common ground is a vehicle chassis.

11. A power conversion circuit in accordance with claim 8 wherein said current section comprises switched circuit branches, each said branch having at least one said inductor and a branch switch, and further comprising a control circuit configured to drive said branch switches and said plurality of balancing switches.

12. A power conversion circuit in accordance with claim 11 wherein a first subset of said plurality of balancing switches is driven in a complementary fashion to a first subset of said branch switches.

13. A power conversion circuit in accordance with claim 11 wherein each of a plurality of subsets of said plurality of balancing switches is driven in a complementary fashion to a corresponding one of a plurality of subsets of said branch switches.

14. A power conversion circuit comprising:

a current section configured to receive a input voltage from a voltage source at a first node and common ground, said current section having a pair of switched circuit branches each comprising an inductor and a branch switch and configured to boost a voltage from the current source when the current section is operated in a forward direction;

a transformer having a primary winding and a secondary winding, said primary winding configured to receive said boosted voltage from said current section when said current section is operated in the forward direction, and wherein said secondary winding is electrically isolated from said common ground; and

a voltage section coupled to said transformer, isolated from said common ground, and configured to drive a load, said voltage section including a plurality of actively-driven balancing switches configured to balance energy between said current section and said voltage section when said voltage section is operated in the forward direction and said power conversion circuit is not driving said load.

15. A power conversion circuit in accordance with claim 14 further comprising a control circuit configured to switch said switched circuit branches and to actively drive said plurality of balancing switches.

16. A power conversion circuit in accordance with claim 15 wherein a first subset of said plurality of balancing switches is driven in a complementary fashion to a first subset of said branch switches.

17. A power conversion circuit in accordance with claim 15 wherein each of a plurality of subsets of said plurality of balancing switches is driven in a complementary fashion to a corresponding one of a plurality of subsets of said branch switches.

18. A power conversion circuit in accordance with claim 17 wherein said current section is configured to operate as a rectifier when operated in a reverse direction and said voltage section is configured to operate in a buck mode when operated in the reverse direction.

19. A power conversion circuit in accordance with claim 18 wherein the voltage source is rechargeable and the power conversion circuit includes said rechargeable voltage source.

20. A power conversion circuit in accordance with claim 19 wherein the load comprises a fuel cell, and the power conversion circuit includes said fuel cell.

21. A power conversion circuit in accordance with claim 20 wherein said voltage section is configured to apply an initial voltage to the fuel cell when operated in the forward direction, and to recharge the voltage source from the fuel cell when operated in the reverse direction.

22. A method for operating a power converter circuit having a current section, a transformer, and a voltage section, the current section having a plurality of switched inductors and branch switches and the voltage section having a plurality of balancing switches; said method comprising:

utilizing the branch switches to switch the switched inductors to generate a boosted voltage from a voltage source;

applying the boosted voltage to a primary winding of the transformer to produce a transformed voltage;

coupling a transformed voltage from a secondary winding of the transformer to a balancing section configured to provide power to a load; and

actively driving the balancing switches in the voltage section to rectify the transformed voltage applied to the load, and to balance energy between the current section and the voltage section when the power converter circuit is not providing power to the load and is operating in a forward direction.

23. A method in accordance with claim 22 further comprising operating a control section to actively drive the balancing switches and to switch said branch switches.

24. A method in accordance with claim 23 wherein said operating the control section comprises driving a first subset of the balancing switches in a complementary fashion to a first subset of the branch switches.

25. A method in accordance with claim 23 wherein said operating the control section comprises driving each of a plurality of subsets of the balancing switches in a complementary fashion to a corresponding one of a plurality of subsets of the branch switches.

26. A method in accordance with claim 22 further comprising operating the current section and the voltage section in a reverse direction, and operating the voltage section in a buck mode and the current section as a rectifier when operated in the reverse direction.

27. A method in accordance with claim 26 further comprising recharging the voltage source when operating the current section and the voltage section in the reverse direction.

28. A method in accordance with claim 27 further comprising utilizing the rectified, transformed voltage to apply a starting voltage to a fuel cell.

29. A method in accordance with claim 28 performed in a vehicle.

30. A method in accordance with claim 28 further comprising operating a control section to actively drive the balancing switches and to switch said branch switches.

31. A method in accordance with claim 30 wherein said operating the control section comprises driving a first subset of the balancing switches in a complementary fashion to a first subset of the branch switches.

32. A method in accordance with claim 30 wherein said operating the control section comprises driving each of a plurality of subsets of the balancing switches in a complementary fashion to a corresponding one of a plurality of subsets of the branch switches.

Assignments (12)
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025780/0902 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0262 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0347 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025311/0725 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023161/0911 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0001 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023127/0273 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0470 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0399 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0547 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2009
From: GENERAL MOTORS CORPORATION
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 022092/0703 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2004
From: KAJOUKE, LATEEF A.; CHEN, KEMING; LAZAR, JAMES F.
To: GENERAL MOTORS CORPORATION
Reel/Frame 014665/0835 →
Continuity (1)
Related Publication 20050024904A1 · Feb 3, 2005