IP Library Granted Patent US 6,926,751
Granted Patent B2
US 6,926,751 · App. 10/661,523 · Granted Aug 9, 2005

Conductive metal particles, conductive composite metal particles and applied products using the same

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 6,926,751
App. No.
10/661,523
Granted
Aug 9, 2005
Kind
B2
Abstract

Disclosed are provides conductive metal particles and conductive composite metal particles by which conductive materials having stable conductivity can be provided, and applied product thereof. The conductive metal particles have a number average particle diameter of 5 to 100 μm, a BET specific surface area of 0.01×10 3 to 0.7×10 3 m 2 /kg, a sulfur element content of at most 0.1% by mass, an oxygen element content of at most 0.5% by mass and a carbon element content of at most 0.1% by mass. The conductive composite metal particles are obtained by coating the surfaces of the conductive metal particles with a high-conductive metal.

Claims (19)

1. Conductive composite metal particles obtained by coating the surfaces of conductive metal particles with a high-conductive metal, wherein the conductive metal articles are formed from a metallic material selected from the group consisting of iron, nickel, cobalt and alloys thereof, having a number average particle diameter of 5 to 100 μm a BET specific surface area of 0.01×10 3 to 0.7×10 3 m 2 /kg, a sulfur element content of at most 0.1% by mass, an oxygen element content of at most 0.5% by mass and a carbon element content of at most 0.1% by mass, and wherein the coefficient of variation of the particle diameter is at most 50%, and the saturation magnetization of the particles is at least 0.1 Wb/m 2 .

2. The conductive composite metal particles according to claim 1 , wherein the thickness t of the coating layer of the high-conductive metal, which is calculated out in accordance with the following numerical expression, is at least 10 nm:

t =[1/( Sw ·ρ)]×[ N /(1-N)]

wherein t is the thickness (nm) of the coating layer of the high-conductive metal, Sw is the BET specific surface area (m2/kg) of the conductive metal particles, ρ is a specific gravity (kg/m 3 ) of the high-conductive metal, and N is a ratio of a weight of the coating layer of the high-conductive metal to a weight of the conductive composite metal particles.

3. The conductive composite metal particles according to claim 2 , wherein the high-conductive metal is gold.

4. The conductive composite metal particles according to claim 2 , wherein the content of the high-conductive metal in each surface layer portion of the conductive composite metal particles is at least 50% by mass.

5. The conductive composite metal particles according to claim 2 , wherein the ET specific surface area of the conductive composite metal particles is 0.01×10 3 to 0.7×10 3 m 2 /kg.

6. The conductive composite metal particles according to claim 5 , wherein the electric resistance value R as measured in the following manner is at most 1 Ω:

Electric resistance value:

A paste composition is prepared by kneading 0.6 g of the conductive composite metal particles with 0.8 g of liquid rubber, the paste composition is arranged between a pair of electrodes each having a diameter of 1 mm and arranged so as to be opposed to each other at a clearance of 0.5 mm, a magnetic field of 0.3 T is applied to this pair of electrodes, and the pair of electrodes are left to stand in this state until the electric resistance value between the pair of electrodes is stabilized, thereby measuring an electric resistance value at this time.

7. The conductive composite metal particles according to claim 2 , wherein the electric resistance value R as measured in the following manner is at most 1 Ω:

Electric resistance value:

A paste composition is prepared by kneading 0.6 g of the conductive composite metal particles with 0.8 g of liquid rubber, the paste composition is arranged between a pair of electrodes each having a diameter of 1 mm and arranged so as to be opposed to each other at a clearance of 0.5 mm, a magnetic field of 0.3 T is applied to this pair of electrodes, and the pair of electrodes are left to stand in this state until the electric resistance value between the pair of electrodes is stabilized, thereby measuring an electric resistance value at this time.

8. The conductive composite metal particles according to claim 3 , wherein the electric resistance value R as measured in the following manner is at most 1 Ω:

Electric resistance value:

A paste composition is prepared by kneading 0.6 g of the conductive composite metal particles with 0.8 g of liquid rubber, the paste composition is arranged between a pair of electrodes each having a diameter of 1 mm and arranged so as to be opposed to each other at a clearance of 0.5 mm, a magnetic field of 0.3 T is applied to this pair of electrodes, and the pair of electrodes are left to stand in this state until the electric resistance value between the pair of electrodes is stabilized, thereby measuring an electric resistance value at this time.

9. The conductive composite metal particles according to claim 4 , wherein the electric resistance value R as measured in the following manner is at most 1 Ω:

Electric resistance value:

A paste composition is prepared by kneading 0.6 g of the conductive composite metal particles with 0.8 g of liquid rubber, the paste composition is arranged between a pair of electrodes each having a diameter of 1 mm and arranged so as to be opposed to each other at a clearance of 0.5 mm, a magnetic field of 0.3 T is applied to this pair of electrodes, and the pair of electrodes are left to stand in this state until the electric resistance value between the pair of electrodes is stabilized, thereby measuring an electric resistance value at this time.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2014
From: JSR CORPORATION
To: ISC CO., LTD.
Reel/Frame 033301/0837 →