IP Library Granted Patent US 7,667,133
Granted Patent B2
US 7,667,133 · App. 10/696,545 · Granted Feb 23, 2010

Hybrid window layer for photovoltaic cells

Assignee: The University of Toledo
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Quick Facts
Patent No.
US 7,667,133
App. No.
10/696,545
Granted
Feb 23, 2010
Kind
B2
Abstract

A novel photovoltaic solar cell and method of making the same are disclosed. The solar cell includes: at least one absorber layer which could either be a lightly doped layer or an undoped layer, and at least a doped window-layers which comprise at least two sub-window-layers. The first sub-window-layer, which is next to the absorber-layer, is deposited to form desirable junction with the absorber-layer. The second sub-window-layer, which is next to the first sub-window-layer, but not in direct contact with the absorber-layer, is deposited in order to have transmission higher than the first-sub-window-layer.

Claims (20)

1. A novel photovoltaic solar cell comprising:

at least one absorber layer, and

at least one doped window layer having at least two p-type sub-window layers, wherein a first p-type sub-window layer is adjacent the absorber layer and forms a desirable junction with the absorber layer and wherein a second p-type sub-window layer is adjacent the first p-type sub-window layer and has high optical transmission;

wherein the absorber layer comprises at least one of amorphous silicon (a-Si:H), amorphous silicon germanium (a-Si (1-x) Ge X :H), nanocrystalline silicon (nc-Si:H), microcrystalline silicon (μc-Si:H), polycrystalline silicon (poly-Si:H), or other combinations and mixtures thereof;

the first and second p-type sub-window layers each being comprised of nanocrystalline silicon;

wherein the second p-type sub-window layer has a transparency and a thickness that are both greater than the transparency and the thickness of the first p-type sub-window layer.

2. The solar cell of claim 1 , further comprising a substrate selected from at least one of: glass, metal or plastic.

3. The solar cell of claim 2 , further comprising a transparent conductive oxide layer adjacent the second p-type sub-window-layer.

4. The solar cell of claim 1 , further comprising a buffer semi-conductor layer between the absorber-layer and the first p-type sub-window layer.

5. The solar cell of claim 1 , the first p-type sub-window layer being formed by deposition at a first temperature, and the second p-type sub-window layer being formed by deposition at a second temperature that is lower than the first temperature.

6. The solar cell of claim 1 , wherein the first p-type sub-window layer is formed from the same thin film silicon based material as the second p-type sub-window layer.

7. A novel photovoltaic solar cell comprising:

a substrate;

at least one absorber layer, and

at least one doped window layer having at least two sub-window layers, wherein the first sub-window layer is adjacent the absorber layer and forms a desirable junction with the absorber layer and wherein the second sub-window layer is adjacent the first sub-window layer and has high optical transmission;

wherein the absorber layer comprises at least one of amorphous silicon (a-Si:H), amorphous silicon germanium (a-Si (1-x) Ge x :H), nanocrystalline silicon (nc-Si:H), microcrystalline silicon (μc-Si:H), polycrystalline silicon (poly-Si:H), or other combinations and mixtures thereof;

the first and second sub-window p-type layers each being comprised of a; nanocrystalline silicon;

wherein the second sub-window p-type layer has a transparency greater than the first sub-window p-type layer, and wherein there is a minimal mismatch between the bandgap of the first sub-window p-type layer and the bandgap of the absorber layer that is adjacent to the first sub-window p-layer; and,

wherein the substrate comprises a stainless steel metal, the first and second p-type sub-window layers comprise a-Si:H, the absorber layer comprises a-SiGe:H, and the n-layer comprises a-Si:H.

8. The solar cell of claim 7 , the first p-type sub-window layer being formed by deposition at a first temperature, and the second p-type sub-window being formed by deposition at a second temperature that is lower than the first temperature.

Assignments (6)
REPLACEMENT PLEASE SEE ATTACHED Recorded Aug 16, 2012
From: UNIVERSITY OF TOLEDO
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 028809/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2009
From: LIAO, XIANBO; DU, WENHUI
To: THE UNIVERSITY OF TOLEDO
Reel/Frame 023173/0681 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2008
From: DENG, XUNMING
To: TOLEDO, THE UNIVERSITY OF
Reel/Frame 020602/0388 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2008
From: DENG, XUNMING
To: TOLEDO, THE UNIVERSITY OF
Reel/Frame 020605/0759 →
CONFIRMATORY LICENSE Recorded Apr 11, 2007
From: TOLEDO, UNIVERSITY OF
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 019151/0337 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2004
From: DENG, XUNMING
To: THE UNIVERSITY OF TOLEDO
Reel/Frame 014528/0627 →
Continuity (1)
Related Publication 20050092357A1 · May 5, 2005