IP Library Granted Patent US 7,063,628
Granted Patent B2
US 7,063,628 · App. 10/708,744 · Granted Jun 20, 2006

Plated magnesium golf club head

Assignee: Callaway Golf Company
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Quick Facts
Patent No.
US 7,063,628
App. No.
10/708,744
Granted
Jun 20, 2006
Kind
B2
Abstract

A golf club ( 40 ) having a club head ( 42 ) with a face component ( 60 ) and an aft-body ( 61 ) is disclosed herein. The face component ( 60 ) has a striking plate portion ( 72 ) and a return portion ( 74 ). The aft-body ( 61 ) is composed of a crown portion ( 62 ), a sole portion ( 64 ) and optionally a ribbon section ( 90 ). The face component ( 60 ) is composed of a metal material, and the aft-body ( 61 ) is composed of a metal material selected from the group consisting of magnesium alloys, aluminum alloys, magnesium and aluminum. A plating layer ( 300 ) is disposed on at least a portion of the aft-body ( 61 ). The plating layer ( 300 ) preferably comprises a nickel or nickel-based alloy material. The club head ( 42 ) preferably has a volume in the range of 290 cubic centimeters to 600 cubic centimeters.

Claims (26)

1. A golf club head comprising:

a body composed of a magnesium alloy material, the body comprising at least a portion of a sole and a portion of a crown of the golf club head; and

a plating deposited on the portion of the sole of the body, the plating comprising a layer composed of a nickel or a nickel-based alloy material, and at least one additional layer composed of a material selected from the group consisting of zinc, chromium, tin-cobalt and copper, wherein the plating has a mass ranging from 1.0 gram to 3.0 grams and a thickness ranging from 0.0002 inch to 0.002 inch;

wherein the golf club head has a mass ranging from 180 grams to 225 grams, a volume ranging from 350 cubic centimeters to 465 cubic centimeters, and a moment of inertia about the Izz axis of the golf club head is greater than 3000 g-cm 2 .

2. The golf club head according to claim 1 wherein the nickel or nickel-based alloy material comprises a layer of MAGENTA electroless nickel and a layer of medium or high phosphorus electroless nickel.

3. The golf club head according to claim 1 wherein the plating comprises a zinc layer on the magnesium alloy material of the body, a copper layer on the zinc layer, the nickel or nickel-based alloy on the copper layer, and a tin-cobalt or chromium layer on the nickel or nickel-based alloy layer.

4. The golf club head according to claim 1 wherein the plating has a Rockwell C hardness greater than 50.

5. The golf club head according to claim 1 further comprising a plating material on the crown portion of the body.

6. A golf club head comprising:

a face component composed of a metal material, the face component having a striking plate portion and a return portion, the striking plate portion having a thickness in the range of 0.010 inch to 0.250 inch and the return portion having a thickness ranging from 0.010 inch to 0.250 inch, wherein the face component has a mass ranging from 65 grams to 95 grams;

an aft-body composed of a metal material selected from the group consisting of magnesium, magnesium alloys, aluminum, and aluminum alloys, the aft-body having a crown portion, a sole portion and a ribbon portion, the aft-body attached to the return portion of the face component wherein the aft-body has a mass ranging from 10 grams to 60 grams;

a plurality of weight members having a combined mass ranging from 30 grams to 120 grams, each of the plurality of weight members disposed with a weight cavity of the aft-body; and

a plating disposed on the aft-body, the plating comprising a layer composed of a nickel or a nickel-based alloy material, and at least one additional layer composed of a material selected from the group consisting of zinc, chromium, tin-cobalt and copper, wherein the plating has a mass ranging from 1.0 gram to 3.0 grams and a thickness ranging from 0.0002 inch to 0.002 inch;

wherein the golf club head has a mass ranging from 180 grams to 225 grams, a volume ranging from 350 cubic centimeters to 465 cubic centimeters, and a moment of inertia about the Izz axis of the golf club head is greater than 3000 g-cm 2 .

7. The golf club head according to claim 6 wherein the plating comprises a layer of MAGENTA electroless nickel and a layer of medium or high phosphorus electroless nickel.

8. The golf club head according to claim 6 wherein the plating comprises a zinc layer on the metal aft-body, a copper layer on the zinc layer, the nickel or nickel-based alloy on the copper layer, and a tin-cobalt or chromium layer on the nickel or nickel-based alloy layer.

9. The golf club head according to claim 6 wherein the aft-body is composed of an injection molded metal material.

10. The golf club head according to claim 6 wherein the face component is composed of a metal material selected from the group consisting of titanium alloy, amorphous metal, stainless steel and maraging steel.

11. The golf club head according to claim 6 wherein the nickel or nickel-based alloy is deposited by an electrolytic process.

12. The golf club head according to claim 6 wherein the nickel or nickel-based alloy is deposited by an electroless process.

13. A golf club head comprising:

a face component composed of a metal material, the face component having a striking plate portion and a return portion, the striking plate portion having a thickness in the range of 0.010 inch to 0.250 inch and the return portion having a thickness ranging from 0.010 inch to 0.250 inch, the return portion extending a distance ranging 0.25 inch to 1.5 inches, wherein the face component has a mass ranging from 65 grams to 95 grams;

an aft-body comprising an upper section and a lower section, the upper section comprising a crown portion and an upper ribbon portion and the lower section comprising a sole portion and a lower ribbon portion, the aft-body composed of a metal material selected from the group consisting of magnesium, magnesium alloys, aluminum, and aluminum alloys, the aft-body attached to the return portion of the face component, the aft-body having a thickness ranging from 0.015 inch to 0.100 inch, wherein the aft-body has a mass ranging from 10 grams to 60 grams;

a plurality of weight members having a combined mass ranging from 30 grams to 120 grams, each of the plurality of weight members disposed with a weight cavity of the aft-body; and

a plating disposed on the aft-body, the plating comprising nickel or a nickel-based alloy material, and at least one additional layer composed of a material selected from the group consisting of zinc, chromium, tin-cobalt and copper, the plating having a thickness ranging from 0.0002 inch to 0.002 inch and a mass ranging from 1.0 gram to 3.0 grams;

wherein the golf club head has a mass ranging from 180 grams to 225 grams, a volume ranging from 350 cubic centimeters to 465 cubic centimeters, and a moment of inertia about the Izz axis of the golf club head is greater than 3000 g-cm 2 .

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2004
From: REYES, HERBERT; BYRNE, WAYNE H.
To: CALLAWAY GOLF COMPANY
Reel/Frame 014439/0344 →
Continuity (1)
Related Publication 20050215350A1 · Sep 29, 2005