Injection mold assembly
A method and assembly for molding golf balls is disclosed herein. The invention includes an injection mold assembly ( 20 ) with a first mold half ( 22 a ) having a plurality of cavities and at least one locating pin ( 92 ) and a second mold half ( 22 b ) having a plurality of cavities and at least one aperture for engagement with at least one bushing ( 94 ) and a spring ( 250 ) for exerting a lateral force against the second mold half ( 22 b ). Preferably, the locating pin has a first taper section ( 93 ) and a second taper section ( 95 ). Preferably, the bushing ( 84 ) has a first cavity 1 ( 1150 and a second cavity ( 117 ).
1. An injection mold assembly for golf balls comprising:
a first mold half having a plurality of cavities and a first pin having a base with a first diameter and a first taper section with a diameter smaller than the first diameter;
a second mold half having a plurality of cavities and a first bushing for engagement with the first pin of the first mold assembly, the first bushing having a main cavity with a first diameter and a first cavity with a diameter smaller than the diameter of the main cavity; and
a spring for exerting a lateral force against the second mold half during disengagement of the first mold half from the second mold half.
2. The injection mold assembly according to claim 1 wherein the first pin of the first mold half has a second taper section with a diameter smaller than the diameter of the first taper section, and the first bushing of the second mold half has a second cavity with a diameter smaller than the diameter of the first cavity.
3. The injection mold assembly according to claim 1 wherein the first mold half further comprises a second pin having a base with a first diameter and a first taper section with a diameter smaller than the first diameter, and the second mold half further comprises a second bushing for engagement with the second pin of the first mold assembly, the second bushing having a main cavity with a first diameter and a first cavity with a diameter smaller than the diameter of the main cavity.
4. The injection mold assembly according to claim 1 further comprising a means for injecting a molding material into each of the plurality of cavities of the second mold half and the first mold half.
5. The injection mold assembly according to claim 1 wherein the spring for exerting a lateral force against the second mold half is adjustable.
6. The injection mold assembly according to claim 1 further comprising means for reaction injection molding a polyurethane material into each of the plurality of cavities of the second mold half and the first mold half.
7. A method for de-molding a plurality of golf balls or golf ball precursor products from an injection mold assembly, the method comprising:
injecting a polymer material into a plurality of cavities of a mold to form a layer for a golf ball, the mold comprising a first mold half and a second mold half engaged together, the first mold half having a first pin comprising a base, a first taper section and a second taper section, the second mold half having a first bushing with a first cavity, a second cavity and a third cavity, the first pin of the first mold half engaged within the first bushing of the second mold half;
exerting a lateral force on the second mold half by use of a spring assembly;
vertically separating the first mold half from the second mold half a first vertical distance corresponding to a depth of the first cavity and laterally moving the second mold half relative to the first mold half a first lateral distance, the first lateral distance corresponding to a radius of the first cavity; and
vertically separating the first mold half from the second mold half a second vertical distance corresponding to a depth of the second cavity and laterally moving the second mold half relative to the first mold half a second lateral distance, the second lateral distance corresponding to a radius of the second cavity minus the radius of the first cavity.