IP Library Granted Patent US 7,046,415
Granted Patent B2
US 7,046,415 · App. 10/719,222 · Granted May 16, 2006

Micro-mirrors with flexure springs

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Quick Facts
Patent No.
US 7,046,415
App. No.
10/719,222
Granted
May 16, 2006
Kind
B2
Abstract

A micro-mirror device includes a micro-mirror and a flexure spring supporting the micro-mirror. The flexure spring is configured to store potential energy during movement of the micro-mirror that is released as kinetic energy to drive movement of the micro-mirror when the micro-mirror is re-oriented.

Claims (69)

1. A micro-mirror device comprising:

a micro-mirror; and

a flexure spring supporting said micro-mirror, said flexure spring having supports thereon that are attached to said micro-mirror and that space said micro-mirror from said flexure spring;

wherein said flexure spring is configured to store potential energy during movement of said micro-mirror that is released as kinetic energy to drive movement of said micro-mirror when said micro-mirror is re-oriented.

2. The device of claim 1 , wherein said flexure spring comprises:

a post;

a flexure supported on said post; and

said supports being on said flexure and attached to and supporting opposite corners of said micro-mirror.

3. The device of claim 1 , wherein said flexure spring comprises a piezoelectric element configured to controllably orient said micro-mirror.

4. The device of claim 1 , further comprising electrodes for electrostatically driving said flexure spring to controllably orient said micro-mirror.

5. The device of claim 1 , further comprising drive circuitry for driving said spring to orient said micro-mirror.

6. The device of claim 1 , wherein said flexure spring is supported on a substrate.

7. The device of claim 6 , wherein said substrate comprises silicon.

8. The device of claim 6 , wherein said substrate comprises glass or plastic.

9. The device of claim 2 , wherein said flexure runs diagonally between opposite corners of said micro-mirror.

10. The device of claim 9 , wherein said flexure has a non-uniform width.

11. The device of claim 2 , wherein said flexure comprises a plurality of flexures extending from said post along an underside of said micro-mirror, wherein, during operation of said micro-mirror, said plurality of flexures contact said micro-mirror and store energy due to movement of said micro-mirror.

12. The device of claim 2 , wherein said supports have a square shape, with corners of said supports being matched with corners of said micro-mirror.

13. An array of micro-mirrors comprising:

a plurality of micro-mirrors; and

a flexure spring supporting each said micro-mirror, each said flexure spring having supports thereon that are attached to a corresponding micro-mirror;

wherein each said flexure spring is configured to store potential energy during movement of a corresponding micro-mirror that is released as kinetic energy to drive movement of said corresponding micro-mirror when said corresponding micro-mirror is re-oriented.

14. The array of claim 13 , wherein each said flexure spring comprises:

a post;

a flexure supported on said post; and

said supports being on said flexure and attached to and supporting opposite corners of said micro-mirror.

15. The array of claim 13 , wherein each said flexure spring comprises a piezoelectric element configured to controllably orient said corresponding micro-mirror.

16. The array of claim 13 , wherein each said flexure spring has a corresponding set of electrodes for electrostatically driving said that flexure spring to controllably orient said corresponding micro-mirror.

17. The array of claim 13 , further comprising drive circuitry for driving said springs to orient said micro-mirrors in response to incoming image data.

18. The array of claim 13 , wherein said array of micro-mirrors is formed and supported on a substrate.

19. The array of claim 18 , wherein said substrate comprises silicon.

20. The array of claim 18 , wherein said substrate comprises glass or plastic.

21. The array of claim 14 , wherein said flexure runs diagonally between opposite corners of said corresponding micro-mirror.

22. The array of claim 21 , wherein said flexure has a non-uniform width.

23. The array of claim 14 , wherein said flexure comprises a plurality of flexures extending from said post along an underside of said corresponding micro-mirror, wherein, during operation of said array, said plurality of flexures contact said corresponding micro-mirror and store energy due to movement of said corresponding micro-mirror.

24. The array of claim 14 , wherein said supports have a square shape, with corners of said supports being matched with corners of said corresponding micro-mirror.

25. A spatial light modulation device comprising:

a micro-mirror; and

a pliant flexure supporting said micro-mirror, said pliant flexure having a bias, and including:

a post;

a flexure member supported on said post; and

supports on said flexure member for supporting said micro-mirror;

wherein said pliant flexure stores energy due to said bias in response to any re-positioning of said micro-mirror away from a default orientation; and

wherein said pliant flexure releases said stored energy to drive movement of said micro-mirror when a force against said bias is relaxed.

26. The device of claim 25 , wherein said pliant flexure holds said micro-mirror in said default orientation according to said bias when said pliant flexure is not driven.

27. The device of claim 25 , wherein said pliant flexure comprises a piezoelectric element configured to bend said pliant flexure to controllably orient said micro-mirror.

28. The device of claim 25 , further comprising a set of electrodes for electrostatically driving said pliant flexure to controllably orient said micro-mirror.

29. The device of claim 25 , further comprising drive circuitry for driving said pliant flexure to orient said micro-mirror.

30. The device of claim 25 , wherein said pliant flexure runs diagonally between opposite corners of said micro-mirror.

31. The device of claim 30 , wherein said pliant flexure has a non-uniform width.

32. The device of claim 25 , wherein said pliant flexure comprises a plurality of flexures extending from said post along an underside of said micro-mirror, wherein, during operation of said micro-mirror, said plurality of flexures contact said micro-mirror and store energy due to movement of said micro-mirror.

33. The device of claim 25 , further comprising a plurality of micro-mirrors arranged in an array.

34. A micro-mirror device comprising:

a micro-mirror; and

a flexure spring, wherein said micro-mirror is supported on arms of said flexure spring, with supports connected between said arms and opposite corners of said micro-mirror,

wherein said flexure spring comprises a plurality of flexures disposed side-by-side, substantially parallel to each other and extending toward opposite corners of said micro-mirror;

wherein said flexure spring is configured to store potential energy during movement of said micro-mirror that is released as kinetic energy to drive movement of said micro-mirror when said micro-mirror is re-oriented.

35. The device of claim 34 , wherein said supports have a square cross-section with corners of said supports being matched to said opposite corners of said micro-mirror.

36. The device of claim 34 , wherein said plurality of flexures are unconnected arms extending from a central portion.

37. The device of claim 34 , wherein said plurality of flexures compnses:

a flexure having said supports thereon connected to and for supporting said micro-mirror; and

at least one other flexure which only applies force to said micro-mirror when said micro-mirror tilts about said axis into contact with said at least one other flexure.

38. The device of claim 34 , wherein said flexure spring is supported on a substrate in a dielectric liquid disposed on said substrate.

39. The device of claim 34 , wherein any re-positioning of said micro-mirror away from a default position is resisted by a bias of said flexure spring.

40. A micro-mirror device comprising:

a micro-mirror; and

a flexure spring, wherein said micro-mirror is supported on arms of said flexure spring, with supports connected between said arms and opposite corners of said micro-mirror, said supports spacing said micro-mirror from said arms of said flexure spring,

wherein said flexure spring comprises a plurality of flexures disposed substantially parallel to each other and extending toward opposite corners of said micro-mirror, where movement of said micro-mirror brings said micro-mirror into contact with at least some of said plurality of flexures which then flex and store energy due to continued movement of said micro-mirror toward those flexing flexures;

wherein said flexure spring is configured to store potential energy during movement of said micro-mirror that is released as kinetic energy to drive movement of said micro-mirror when said micro-mirror is re-oriented.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2008
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.; HEWLETT-PACKARD COMPANY
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LIMTED
Reel/Frame 021794/0331 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2003
From: JILANI, ADEL; GUO, JAMES; FAASE, KENNETH
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 014736/0595 →