Apparatus and method for detecting faults and providing diagnostics in vapor compression cycle equipment
An apparatus and method for detecting faults and providing diagnostic information in a refrigeration system comprising a microprocessor, a means for inputting information to the microprocessor, a means for outputting information from the microprocessor, and five sensors.
1. A method of providing diagnostics of a refrigeration system, the refrigeration system including a compressor, a condenser, an expansion device, and an evaporator connected together, the method comprising:
determining the type of expansion device used in the refrigeration system;
storing a plurality of HVAC system parameters that have been pre-defined for a particular refrigeration system and type of expansion device used;
defining a plurality of diagnostic messages based on said particular refrigeration system;
measuring at least five but not more than nine HVAC system variables;
calculating various HVAC operational variables including superheat based on the measurement of said at least five HVAC system variables;
comparing the calculated HVAC operational variables to said stored HVAC system parameters; and
conveying at least one of said plurality of diagnostic messages to a person performing said diagnostics;
wherein if it is determined during said determining step that said expansion device is a thermal expansion valve, the superheat is fixed at 20 ° F.
2. The method of claim 1 wherein said comparison step includes the assignment of a level based upon the relationship between said calculated HVAC operational variables and said stored HVAC system parameters.
3. The method of claim 2 wherein said levels assigned are “LOW”, “BELOW GOAL”, “ABOVE GOAL”, and “HIGH”, wherein a performance parameter is HIGH if its value is greater than the maximum operating limit; a performance parameter is ABOVE GOAL if its value is less than the maximum limit and greater than the goal; a performance parameter is BELOW GOAL if its value is less than the goal but greater than the low limit; and a performance parameter is LOW if its value is less than the low limit.