IP Library Granted Patent US 6,915,568
Granted Patent B2
US 6,915,568 · App. 10/744,275 · Granted Jul 12, 2005

Method of manufacturing connecting rods

Assignee: Metaldyne Company LLC
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 6,915,568
App. No.
10/744,275
Granted
Jul 12, 2005
Kind
B2
Abstract

A streamlined method for the mass production of connecting rods is disclosed, with particular applicability for anticipated in the production of rods made from powdered metal materials. The method contemplates the rough grinding of a work piece, followed by the use of a single, flexibly tooled boring machine to create crank and pin bores. The work piece is then fracture split, subjected to a final grinding process and honed to specific tolerances without the need for final boring. The entire inventive process may be implemented on a five work station assembly line, thereby reducing the capital investment in machinery and space required by previously known methods.

Claims (8)

1. In a method of mass production of connecting rods utilizing five discrete work stations, said connecting rods having a crank bore at a first end, a pin bore at a second end, a shank portion disposed between the first and second ends and a cap along the first end, the method comprising:

providing a work piece;

rough grinding thrust faces on said work piece at a first work station;

boring a crank bore in a first end of said work piece including fracture notches and boring a pin bore in a second end of said work piece at a second work station, said second work station having a single machine with flexible tooling capable of performing all boring operations;

fracture splitting said work piece to create a cap along the first end of said work piece at a third work station;

finish grinding said thrust faces at a fourth work station; and

honing said crank bore and said pin bore at a fifth and final work station, wherein said honing occurs without additional boring subsequent to said fracture splitting.

2. The method according to claim 1 , wherein the work piece is formed from a powdered metal material.

Assignments (32)
SECURITY INTEREST Recorded Oct 3, 2025
From: AMERICAN AXLE MANUFACTURING, INC.; MD INVESTORS CORPORATION; AAM NORTH AMERICA, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073005/0001 →
MERGER Recorded Jul 26, 2022
From: METALDYNE, LLC
To: MD INVESTORS CORPORATION
Reel/Frame 060622/0528 →
SECURITY INTEREST Recorded May 31, 2022
From: AMERICAN AXLE & MANUFACTURING, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060244/0001 →
SECURITY INTEREST Recorded Jun 8, 2017
From: AMERICAN AXLE & MANUFACTURING, INC.; CLOYES GEAR AND PRODUCTS, INC.; GREDE LLC; GREDE II LLC; METALDYNE, LLC; METALDYNE BSM, LLC; MSP INDUSTRIES CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 042734/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 034024/0440 Recorded Apr 6, 2017
From: GOLDMAN SACHS BANK USA, AS AGENT
To: METALDYNE, LLC
Reel/Frame 042178/0559 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT PATENT NO. 7753596 PREVIOUSLY RECORDED AT REEL: 029495 FRAME: 0370. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Nov 25, 2014
From: METALDYNE, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 034502/0415 →
RELEASE OF SECURITY INTEREST (RELEASE OF 029495/0370) Recorded Oct 21, 2014
From: BANK OF AMERICA, N.A.
To: METALDYNE, LLC
Reel/Frame 034030/0232 →
PATENT SECURITY AGREEMENT Recorded Oct 20, 2014
From: METALDYNE, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 034024/0440 →
TERMINATION OF SECURITY INTEREST Recorded Mar 12, 2013
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: METALDYNE, LLC; METALDYNE SINTERFORGED PRODUCTS, LLC; METALDYNE POWERTRAIN COMPONENTS, INC.; METALDYNE SINTERED RIDGWAY, LLC; METALDYNE BSM, LLC; METALDYNE M&A BLUFFTON, LLC; METALDYNE TUBULAR COMPONENTS, LLC; PUNCHCRAFT MACHINING AND TOOLING, LLC; MD INVESTORS CORPORATION
Reel/Frame 029972/0039 →
TERMINATION OF SECURITY INTEREST Recorded Mar 5, 2013
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: METALDYNE, LLC
Reel/Frame 029920/0611 →
SECURITY AGREEMENT Recorded Dec 18, 2012
From: METALDYNE, LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 029495/0370 →
SECURITY AGREEMENT/METALDYNE PATENTS GRANT Recorded May 31, 2011
From: METALDYNE, LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
Reel/Frame 026362/0100 →
RELEASE OF SECURITY INTEREST/FIRST LIEN PATENTS Recorded May 31, 2011
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: METALDYNE, LLC
Reel/Frame 026362/0922 →
PATENT SECURITY AGREEMENT Recorded Oct 27, 2010
From: METALDYNE, LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
Reel/Frame 025192/0669 →
RELEASE OF SECURITY INTEREST IN PATENTS FIRST LIEN RECORDED AT REEL/FRAME 023409/0063 Recorded Oct 22, 2010
From: WILMINGTON TRUST FSB, AS COLLATERAL AGENT
To: METALDYNE TUBULUAR COMPONENTS, LLC; METALDYNE BSM, LLC; METALDYNE, LLC
Reel/Frame 025182/0986 →
RELEASE OF SECURITY INTEREST IN PATENTS SECOND LIEN RECORDED AT REEL/FRAME 023409/0512 Recorded Oct 22, 2010
From: WILMINGTON TRUST FSB, AS COLLATERAL AGENT
To: METALDYNE TUBULUAR COMPONENTS, LLC; METALDYNE BSM, LLC; METALDYNE, LLC
Reel/Frame 025183/0442 →
SECURITY AGREEMENT Recorded Apr 5, 2010
From: METALDYNE, LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 024170/0962 →
BANKRUPTCY COURT ORDER RELEASING ALL LIENS, INCLUDING THE SECURITY INTEREST RECORDED AT REEL/FRAME 018861/0910 Recorded Dec 2, 2009
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: METALDYNE, LLC
Reel/Frame 023586/0497 →
BANKRUPTCY COURT ORDER RELEASING ALL LIENS, INCLUDING THE SECURITY INTEREST RECORDED AT REEL/FRAME 018866/0181 Recorded Dec 2, 2009
From: DEUTSCHE BANK AG, NEW YORK BRANCH, AS COLLATERAL AGENT
To: METALDYNE, LLC
Reel/Frame 023586/0530 →
BANKRUPTCY COURT ORDER RELEASING ALL LIENS, INCLUDING THE SECURITY INTEREST RECORDED AT REEL/FRAME 018350/0097 Recorded Dec 2, 2009
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: METALDYNE, LLC
Reel/Frame 023594/0001 →
SECOND LIEN SECURITY INTEREST Recorded Oct 23, 2009
From: METALDYNE, LLC; METALDYNE CHASSIS PRODUCTS, LLC; METALDYNE TUBULAR COMPONENTS, LLC; METALDYNE BSM, LLC
To: WILMINGTON TRUST FSB, AS COLLATERAL AGENT
Reel/Frame 023409/0512 →
FIRST LIEN SECURITY INTEREST Recorded Oct 22, 2009
From: METALDYNE, LLC; METALDYNE CHASSIS PRODUCTS, LLC; METALDYNE TUBULAR COMPONENTS, LLC; METALDYNE BSM, LLC
To: WILMINGTON TRUST FSB, AS COLLATERAL AGENT
Reel/Frame 023409/0063 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2009
From: METALDYNE CORPORATION; METALDYNE COMPANY LLC; METALDYNE SINTERED COMPONENTS, LLC; NC-M CHASSIS SYSTEMS, LLC; METALDYNE TUBULAR PRODUCTS, INC.; METALDYNE MACHINING AND ASSEMBLY COMPANY, INC.
To: METALDYNE, LLC
Reel/Frame 023401/0190 →
PATENT RELEASE Recorded Feb 2, 2009
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: METALDYNE COMPANY, LLC
Reel/Frame 022177/0956 →
PATENT RELEASE Recorded Feb 2, 2009
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: METALDYNE COMPANY, LLC
Reel/Frame 022177/0969 →
SECURITY AGREEMENT Recorded Mar 5, 2007
From: METALDYNE COMPANY LLC
To: THE BANK OF NEW YORK TRUST COMPANY, N.A.
Reel/Frame 018951/0651 →
SECURITY AGREEMENT Recorded Mar 5, 2007
From: METALDYNE COMPANY LLC
To: THE BANK OF NEW YORK TRUST COMPANY, N.A.
Reel/Frame 018951/0668 →
SECURITY AGREEMENT Recorded Feb 7, 2007
From: METALDYNE COMPANY LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 018861/0910 →
SECURITY AGREEMENT Recorded Feb 7, 2007
From: METALDYNE COMPANY LLC
To: DEUTSCHE BANK AG, NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 018866/0181 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Feb 7, 2007
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: METALDYNE CORPORATION; METALDYNE COMPANY LLC; METALDYNE MACHINING AND ASSEMBLY COMPANY, INC.; NC-M CHASSIS SYSTEMS, LLC; METALDYNE TUBULAR PRODUCTS, INC.; METALDYNE SINTERED COMPONENTS, LLC
Reel/Frame 018861/0474 →
SECURITY AGREEMENT Recorded Oct 5, 2006
From: METALDYNE COMPANY LLC; METALDYNE CORPORATION; METALDYNE MACHINING AND ASSEMBLY COMPANY, INC.; NC-M CHASSIS SYSTEMS, LLC; METALDYNE TUBULAR PRODUCTS, INC.; METALDYNE SINTERED COMPONENTS, LLC
To: JPMORGAN CHASE BANK, N.A. AS COLLATERAL AGENT
Reel/Frame 018350/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2005
From: HAEHNEL, MICHAEL
To: METALDYNE COMPANY, LLC
Reel/Frame 016304/0584 →
Continuity (2)
Provisional Application 6043610500 · Dec 23, 2002
Related Publication 20040177502A1 · Sep 16, 2004