IP Library Granted Patent US 7,737,356
Granted Patent B2
US 7,737,356 · App. 10/754,584 · Granted Jun 15, 2010

Solar cell device

Assignee: 3GSolar Ltd.
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Quick Facts
Patent No.
US 7,737,356
App. No.
10/754,584
Granted
Jun 15, 2010
Kind
B2
Abstract

A photovoltaic cell for converting a light source into electricity, including: (a) a housing for the photovoltaic cell, including: (i) an at least partially transparent cell wall; (b) at least one electrically-conductive element, disposed at least partially within the photovoltaic cell, for boosting collection of a current generated by the cell; (c) a conductive coating, electrically associated with the electrically-conductive element, and disposed on a surface within the photovoltaic cell; (d) an electrolyte, disposed within the cell wall, the electrolyte containing a redox species, and (e) a current collection element, disposed on a side of the cell wall, wherein the current collection element is electrically connected to the electrically-conductive element, so as to remove the current produced by the cell.

Claims (60)

1. A photovoltaic cell for converting a light source into electricity, the cell comprising:

(a) a housing for the photovoltaic cell, said housing including an at least partially transparent cell wall, said cell wall having an interior surface and an exterior surface;

(b) an electrolyte, disposed within said cell wall, said electrolyte containing an iodine based redox species;

(c) an at least partially transparent electrically conductive coating disposed on said interior surface of said cell wall, within the photovoltaic cell;

(d) an anode disposed on said at least partially transparent electrically conductive coating, said anode including:

(i) a porous film adapted to make intimate contact with said redox species, and

(ii) a dye, absorbed on a surface of said porous film, said dye and said porous film adapted to convert photons to electrons;

(e) a cathode disposed on an interior surface of said housing, said cathode disposed substantially opposite said anode;

(f) at least one electrically-conductive structural component disposed at least partially within the photovoltaic cell, said structural component electrically contacting said anode and said at least partially transparent electrically conductive coating, and

(g) a second electrically conductive coating including a binder and an electrically conductive filler, said second coating disposed and electrically communicating between said electrically-conductive structural component and said at least partially transparent electrically conductive coating,

said electrically-conductive structural component configured to boost collection of a current generated by the cell,

wherein said at least one electrically-conductive structural component includes at least one metallic wire,

wherein said transparent conductive coating includes a tin-oxide based conductive coating,

and wherein said binder contains at least one inorganic binder material including a glass.

2. The photovoltaic cell of claim 1 , said wire having an outer surface based on as least one metal selected from the group of metals consisting of titanium, tungsten, molybdenum, chromium, vanadium and tantalum.

3. The photovoltaic cell of claim 1 , wherein said conductive filler contains an electrically-conducting material in a form selected from the group consisting of powders, fibers, flakes, and whiskers.

4. The photovoltaic cell of claim 1 , wherein said second coating contains an electrically-conducting material selected from the group consisting of tin oxide, magneli oxides, spinal oxides, and perovskite oxides.

5. The photovoltaic cell of claim 1 , wherein said second coating contains an electrically-conductive metal material selected from the group of titanium, tungsten, molybdenum, chromium, vanadium and tantalum.

6. The photovoltaic cell of claim 1 , wherein said second coating contains an electrically-conductive material selected from the group consisting of metal powders, metal oxides, metal carbides, metal borides, metal silicides, and metal nitrides.

7. The photovoltaic cell of claim 6 , wherein said electrically-conductive material includes titanium nitride.

8. The photovoltaic cell of claim 1 , wherein said at least one metallic wire is a plurality of metallic wires.

9. The photovoltaic cell of claim 1 , wherein disposed in said interior surface of said cell wall is a plurality of grooves, said grooves at least partially containing said second coating and said at least one metallic wire.

10. The photovoltaic cell of claim 8 , wherein disposed in said interior surface of said cell wall is a plurality of grooves, said grooves at least partially containing said second coating and said plurality of metallic wires.

11. The photovoltaic cell of claim 1 , further comprising:

(h) a current collection element, disposed at least partially on a side of said cell wall, said current collection element electrically connected to an end of said electrically-conductive structural component, and configured to remove, through said end, said current produced by the cell.

12. The photovoltaic cell of claim 1 , wherein said second coating binds said electrically-conductive structural component to said at least partially transparent electrically conductive coating.

13. The photovoltaic cell of claim 1 , wherein said at least one metallic wire is substantially chemically inert with respect to said electrolyte.

14. The photovoltaic cell of claim 13 , said wire having an outer surface substantially made of titanium.

15. The photovoltaic cell of claim 13 , said wire having an outer surface substantially made of tungsten.

16. The photovoltaic cell of claim 13 , said wire having an outer surface substantially made of molybdenum.

17. The photovoltaic cell of claim 13 , said wire having an outer surface substantially made of chromium.

18. The photovoltaic cell of claim 13 , said wire having an outer surface substantially made of vanadium.

19. The photovoltaic cell of claim 13 , said wire having an outer surface substantially made of tantalum.

20. The photovoltaic cell of claim 1 , wherein said porous film includes titania.

21. The photovoltaic cell of claim 1 , wherein said at least one metallic wire coven up to about 5% of a light collecting surface area of the photovoltaic cell.

22. The photovoltaic cell of claim 1 , wherein an electrical resistance of said transparent conductive coating exceeds 30 ohms per square.

23. The photovoltaic cell of claim 1 , wherein said electrically-conductive structural component includes an alloy.

24. The photovoltaic cell of claim 1 , further comprising:

(h) a fill tube, disposed on a side of said cell wall, said fill tube adapted to fluidly communicate with a volume of said cell wall, to introduce a liquid component into said volume of the cell.

25. The photovoltaic cell of claim 1 , said at least partially transparent cell wall includes a glass cell wall.

26. The photovoltaic cell of claim 1 , wherein said at least one metallic wire emerges outside said housing.

27. A photovoltaic cell for converting a light source into electricity, the cell comprising:

(a) a housing for the photovoltaic cell, said housing including an at least partially transparent cell wall, said cell wall having an interior surface and an exterior surface;

(b) an electrolyte, disposed within said cell wall, said electrolyte containing an iodine based redox species;

(c) an at least partially transparent electrically conductive coating disposed on said interior surface of said cell wall, within the photovoltaic cell;

(d) an anode disposed on said at least partially transparent electrically conductive coating, said anode including:

(i) a porous film adapted to make intimate contact with said redox species, and

(ii) a dye, absorbed on a surface of said porous film, said dye and said porous film adapted to convert photons to electrons;

(e) a cathode disposed on an interior surface of said housing, said cathode disposed substantially opposite said anode;

(f) at least one electrically-conductive structural component, disposed at least partially within the photovoltaic cell, said structural component electrically contacting said anode and said at least partially transparent electrically conductive coating, and

(g) a second electrically conductive coating including a binder and an electrically conductive filler, said second coating disposed and electrically communicating between said electrically-conductive structural component and said at least partially transparent electrically conductive coating,

said electrically-conductive structural component configured to boost collection of a current generated by the cell,

wherein said at least one electrically-conductive structural component includes at least one metallic wire,

wherein said transparent conductive coating includes a tin-oxide based conductive coating,

and wherein said binder contains at least one inorganic binder material selected from the group consisting of silicate, aluminate, titanate, zirconate and phosphate.

28. The photovoltaic cell of claim 27 , wherein said at least one metallic wire is a plurality of metallic wires.

29. The photovoltaic cell of claim 27 , wherein disposed in said interior surface of said cell wall is a plurality of grooves, said grooves at least partially containing said second coating and said at least one metallic wire.

30. The photovoltaic cell of claim 27 , wherein said second coating binds said electrically-conductive structural component to said at least partially transparent electrically conductive coating.

31. The photovoltaic cell of claim 27 , said at least partially transparent cell wall includes a glass cell wall.

32. The photovoltaic cell of claim 27 , wherein said at least one metallic wire emerges outside said housing.

Assignments (5)
CHANGE OF NAME Recorded Apr 17, 2011
From: NEW 3GSOLAR LTD.
To: 3GSOLAR PHOTOVOLTAICS LTD.
Reel/Frame 026139/0295 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2011
From: 3GSOLAR LTD.
To: NEW 3GSOLAR LTD.
Reel/Frame 026025/0820 →
CHANGE OF NAME Recorded Aug 23, 2009
From: ORIONSOLAR PHOTOVOLTAICS LTD.
To: 3GSOLAR LTD.
Reel/Frame 023133/0027 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECTIVE ASSIGNMENT TO RE-RECORD ASSIGNMENT TO CORRECT THE ASSIGNEE NAME FROM ORIONSOLAR LTD. TO ORIONSOLAR PHOTOVOLTAICS LTD. PREVIOUSLY RECORDED ON REEL 014887 FRAME 0588. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 13, 2009
From: GOLDSTEIN, JONATHAN R.
To: ORIONSOLAR PHOTOVOLTAICS LTD.
Reel/Frame 023096/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2004
From: GOLDSTEIN, JONATHAN R.
To: ORIONSOLAR LTD.
Reel/Frame 014887/0588 →
Priority Claims (1)
IL 153895 · Jan 12, 2003 · national
Continuity (1)
Related Publication 20050072458A1 · Apr 7, 2005