System and method for selection of bearings
Ensuring that the correct wheel bearing is installed in the wheel assembly of an aircraft. A plastic mold is designed to hold only one size of wheel bearing. The mold is labeled with the wheel bearing serial number and the corresponding aircraft model number. Because only one size of wheel bearing fits properly in the mold, it facilitates identification and use of the correct size wheel bearing in the aircraft wheel assembly. The mold can be used to ship wheel bearings to air carriers and to store wheel bearings before installation into aircraft wheel assemblies. The mold also offers protection for the wheel bearing from contamination or damage.
1. An apparatus to facilitate identification of a bearing having a certain size comprising:
a mold comprising a top surface, a bottom surface, and a form region,
the form region comprising,
a form bottom surface substantially parallel to the top surface,
an outer wall contiguous with the top surface and the form bottom surface, the outer wall having a contoured surface and a generally cylindrical shape, the contoured surface designed to fit rollers of only the bearing having the certain size, and
a hub disposed within the outer wall and between the top surface and the form bottom surface, the hub comprising
a hub top surface substantially parallel to the top surface and
an inner wall contiguous with the hub top surface and the form bottom surface and having a generally cylindrical shape.
2. The apparatus of claim 1 , wherein the mold comprises a plastic material.
3. The apparatus of claim 1 , wherein the mold further comprises a removable cover that attaches to the top surface of the mold.
4. The apparatus of claim 3 , wherein a protective material is placed between the top surface of the mold and the removable cover.
5. The apparatus of claim 1 , wherein the top surface further comprises a rim around the perimeter of the mold.
6. The apparatus of claim 1 , wherein the outer wall and the hub are disposed to measure an outer diameter and an inner diameter of the bearing simultaneously.
7. The apparatus of claim 1 , wherein the contoured surface of the outer wall is shaped to prevent a bearing having a size different from the certain size from properly fitting in the form region.
8. A method for storing a bearing using a bearing mold to facilitate use of an appropriate-sized bearing comprising:
placing the bearing in the bearing mold, wherein the bearing mold is designed with a recess comprising an inner hub and an outer contoured surface such that only one size of bearing properly fits in the bearing mold; and
verifying that the appropriate-sized bearing is placed in the bearing mold by checking that a bearing serial number and a device model identifier on the bearing mold correspond to the bearing.
9. The method of claim 8 , further comprising the step of shipping the packaged bearing from a manufacturer of the bearing to a purchaser.
10. The method of claim 8 , further comprising the step of storing the packaged bearing for later installation in the device.
11. The method of claim 8 , further comprising the step of storing the packaged bearing in a rack comprising packaged bearings of the same size.
12. A method for installing an appropriate-size bearing in a device using a bearing mold, comprising the steps of:
selecting a rack holding the bearing mold containing the appropriate-size bearings for the device;
removing the bearing mold from the rack, wherein the bearing mold is designed with a recess comprising an inner hub and a contoured outer surface shaped to receive only the appropriate-size of bearing;
verifying a device model number and a bearing model number on the bearing mold;
removing the bearing from the bearing mold; and
installing the bearing in the device.
13. The method of claim 12 , wherein the rack holds bearing molds containing bearings of the same size.
14. The method of claim 12 , wherein the step of removing the bearing further comprises using notches in the bearing mold.
15. An apparatus to facilitate identification of a bearing having a certain size comprising:
a mold, comprising a top surface, a bottom surface, and a form region, wherein the dimensions of the form region are such that only the bearing having the certain size can correctly fit in the form region,
the form region comprising,
a form bottom surface substantially parallel to the top surface,
an outer wall contiguous with the top surface and the form bottom surface, the outer wall having a contoured surface and a generally cylindrical shape, the contoured surface designed to fit rollers of only the bearing having the certain size,
a step disposed between the top surface and the form bottom surface and further disposed outside the outer wall, the step operable for facilitating placement and removal of the bearing in the form region, the step comprising
a step surface generally parallel to the top surface and contiguous with the outer wall and
a step wall generally parallel to the outer wall and contiguous with the step surface and the top surface; and
a hub disposed within the outer wall and between the top surface and the form bottom surface, the hub comprising
a hub top surface substantially parallel to the top surface and
an inner wall contiguous with the hub top surface and the form bottom surface and having a generally cylindrical shape.
16. The apparatus of claim 15 , wherein the hub top surface is level with a bearing top surface when the bearing having the certain size is placed in the form region.
17. The apparatus of claim 15 , wherein the outer wall and the hub are disposed to measure an outer diameter and an inner diameter of the bearing simultaneously.
18. The apparatus of claim 15 , wherein the contoured surface of the outer wall is shaped to prevent a bearing having a size different from the certain size from properly fitting in the form region.
19. An apparatus to facilitate identification of a bearing having a certain size comprising:
a mold sized to accept the bearing having the certain size, the mold comprising a top surface, a bottom surface, and a form region,
the form region comprising,
a form bottom surface substantially parallel to the top surface,
an outer wall contiguous with the top surface and the form bottom surface, the outer wall having a contoured surface designed to receive the rollers of only the bearing having the certain size and a generally cylindrical shape, the outer wall comprising a first notch and a second notch operable for facilitating removal of the bearing from the form region, and
a hub disposed within the outer wall and between the top surface and the form bottom surface, the hub comprising
a hub top surface substantially parallel to the top surface and
an inner wall contiguous with the hub top surface and the form bottom surface and having a generally cylindrical shape.
20. The apparatus of claim 19 , wherein the inner wall comprises a third notch and a forth notch operable for facilitating removal of the bearing from the form region.
21. The apparatus of claim 20 , wherein the first notch, the second notch, the third notch, and the fourth notch are contiguous with the form bottom surface so as to reduce the existence of a vacuum between the surfaces of the bearing and the mold.
22. An apparatus to facilitate identification of a bearing having a certain size comprising:
a mold comprising a top surface, a bottom surface, a step, and a form region,
the form region comprising,
a form bottom surface substantially parallel to the top surface,
an outer wall contiguous with the form bottom surface, the outer wall having a generally cylindrical shape and a contoured surface shaped to receive only the bearing having the certain size, and
a hub disposed within the outer wall and between the top surface and the form bottom surface, the hub comprising,
a hub top surface substantially parallel to the top surface and
an inner wall contiguous with the hub top surface and the form bottom surface and having a generally cylindrical shape, and
the step disposed between the top surface and the form bottom surface and further disposed outside the outer wall, wherein the step facilitates placement and removal of the bearing in the form region.
23. The apparatus of claim 22 , wherein the step comprises:
a step surface generally parallel to the top surface and contiguous with the outer wall and
a step wall generally parallel to the outer wall and contiguous with the step surface and the top surface.
24. The apparatus of claim 22 , wherein the contoured surface of the outer wall comprises a series of recesses.
25. The apparatus of claim 22 , wherein the outer wall comprises a first notch and a second notch operable for facilitating removal of the bearing from the form region.
26. The apparatus of claim 22 , wherein the outer wall and the hub are disposed to measure an outer diameter and an inner diameter of the bearing simultaneously.
27. An apparatus to facilitate identification of a bearing having a certain size comprising:
a mold comprising a top surface, a bottom surface, and a form region,
the form region comprising,
a form bottom surface substantially parallel to the top surface,
an outer wall contiguous with the top surface and the form bottom surface, the outer wall having a generally cylindrical shape, comprising a first notch contiguous with the form bottom surface and a second notch contiguous with the form bottom surface, and further comprising a contoured surface designed to receive the rollers of only the bearing having the certain size, and
a hub disposed within the outer wall and between the top surface and the form bottom surface, the hub comprising,
a hub top surface substantially parallel to the top surface and
an inner wall contiguous with the hub top surface and the form bottom surface and having a generally cylindrical shape.
28. The apparatus of claim 27 , wherein the inner wall comprises a third notch and a fourth notch for facilitating removal of the bearing from the form region.
29. The apparatus of claim 28 , wherein the third notch is contiguous with the form bottom surface and the fourth notch is contiguous with the form bottom surface.
30. The apparatus of claim 27 , wherein the outer wall and the hub are disposed to measure an outer diameter and an inner diameter of the bearing simultaneously.
31. The apparatus of claim 27 , further comprising a step disposed between the top surface and the form bottom surface and further disposed outside the outer wall, wherein the step facilitates placement and removal of the bearing in the form region.
32. A method for storing a bearing using a bearing mold to facilitate use of an appropriate-sized bearing comprising:
placing the bearing in the bearing mold, wherein the bearing mold comprises an inner hub and a contoured outer wall that allow only the appropriate-sized bearing to properly fit in the bearing mold;
verifying that the appropriate-sized bearing is placed in the bearing mold by determining whether the bearing properly fits in the bearing mold; and
removing the bearing from the bearing mold, wherein a step feature in the bearing mold facilitates removing the bearing.