Aspheric-surface processing method and aspheric-surface forming method
An aspheric-surface processing method according to the present invention, uses a cutting apparatus including at least one turning tool movable in the same direction as the rotating axis of the work and is also movable in a direction perpendicular to the rotating axis of the work. This method includes moving the turning tool at a predetermined feed pitch in a fixed direction over at least a part of the work region extending from the center of the rotating axis of the work to a peripheral portion of the work and also moving the turning tool in another direction perpendicular to the rotating axis of the work in order to process the work for forming an axis-asymmetric aspheric surface.
1. An aspheric-surface processing method using a cutting apparatus comprising at least one turning tool movable in the same direction as a rotating axis of a work and in a direction perpendicular to the rotating axis of the work, the method comprising:
moving the turning tool at a predetermined feed pitch in a fixed direction over at least a part of a region of the work extending from a peripheral portion of the work to a center of the rotating axis of the work; and
moving the turning tool in another direction perpendicular to the rotating axis of the work in order to process the work for forming an axis-asymmetric aspheric surfaces
wherein, while forming the axis-asymmetric aspheric surface, the turning tool moves in the fixed direction without performing a reciprocating motion in an opposite direction.
2. The aspheric-surface processing method according to claim 1 , further comprising moving the turning tool at a different predetermined feed pitch in the fixed direction over another part of a region of the work.
3. The aspheric-surface processing method according to claim 2 , further comprising moving the turning tool at a lower predetermined feed pitch in the fixed direction over a peripheral region of the work.
4. The aspheric-surface processing method according to claim 1 , wherein, with respect to a direction parallel to the rotating axis of the work, the turning tool only moves in one fixed direction from the peripheral portion of the work to the center of the rotating axis of the work.
5. The aspheric-surface processing method according to claim 1 , wherein the turning tool cuts the work in a helical path in a non-zigzag manner on X-axis.
6. The aspheric-surface processing method according to claim 1 , wherein the fixed direction is on X-axis.
7. The aspheric-surface processing method according to claim 1 , wherein the work is rotated in a range of 100 to 3,000 rpm for roughing and finishing operations, wherein the predetermined feed pitch is in a range of 0.005 to 1.0 mm/rev. for the roughing operation and in a range of 0.005 to 0.2 mm/rev. for the finishing operation, and wherein an amount of incision is in a range of 0.1 to 10.00 mm/pass for the roughing operation and 0.05 to 3.0 mm/pass for the finishing operation.
8. The aspheric-surface processing method according to claim 7 , wherein when performing both the roughing and finishing operations, the turning tool moves in the fixed direction on X-axis without performing reciprocating motions.