IP Library Granted Patent US 7,424,041
Granted Patent B2
US 7,424,041 · App. 10/835,080 · Granted Sep 9, 2008

Wide tuneable laser sources

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Quick Facts
Patent No.
US 7,424,041
App. No.
10/835,080
Granted
Sep 9, 2008
Kind
B2
Abstract

A method of manufacturing a tuneable laser assembly including a substrate having formed thereon a plurality of tuneable lasers including Multi Quantum Well (MQW) active sections as well as distributed Bragg reflector (DBR) tuning sections. The lasers have respective emission wavelengths and tuning ranges such that the laser assembly can be tuned over a quasi-continuous predetermined wavelength range. The assembly also includes a plurality of passive waveguides coupled to the lasers to receive therefrom the respective emission wavelengths as well as an optical coupler coupled to the waveguides to receive via the waveguides the emissions wavelengths from the lasers. A Multi Quantum Well (MQW) amplifier coupled to the coupler amplifies the emission wavelengths coupled via the optical coupler. The method includes the steps of: using the same Multi-Quantum Well material for the Multi Quantum Well (MQW) sections of the tuneable lasers as well as for the Multi Quantum Well (MQW) amplifier, and using a common bulk material for the passive waveguides, the optical coupler and the DBR tuning sections of the lasers.

Claims (57)

1. A method of manufacturing a tuneable laser assembly, the assembly including:

a substrate having formed thereon a plurality of tuneable lasers including Multi Quantum Well (MQW) active sections as well as distributed Bragg reflector (DBR) tuning sections, said lasers having respective emission wavelengths and tuning ranges such that said laser assembly can be tuned over a quasi-continuous predetermined wavelength range,

a plurality of passive waveguides coupled to said lasers to receive therefrom said respective emission wavelengths,

an optical coupler coupled to said waveguides to receive via said waveguides said emissions wavelengths from said lasers, and

an optical amplifier having a Multi Quantum Well (MQW) active section, said amplifier coupled to said optical coupler to amplify said emission wavelengths coupled via said optical coupler,

wherein the method includes the steps of:

using the same Multi-Quantum Well (MQW) material for the active sections of said tuneable lasers and said optical amplifier, and

using the same bulk material for said passive waveguides, said optical coupler and said DBR tuning sections of said lasers.

2. The method of claim 1 , including the steps of:

forming a MQW structure for the active sections of said lasers and said optical amplifier,

achieving integration of said active sections and said bulk material for said DBR tuning sections, said passive waveguides and said optical coupler.

3. The method of claim 2 , further including the step of forming after said integration said tuning sections and said passive waveguides.

4. The method of claim 1 , wherein said passive waveguides include a mesa structure and the method includes the step of forming a blocking layer around said mesa structure.

5. The method of claim 4 , wherein said blocking layer around said mesa structure is regrown via lateral regrowth.

6. The method of claim 1 , wherein said passive waveguides include a mesa structure and the method includes the step of forming layers on the top of the said mesa by means as a final regrowth operation.

7. The method of claim 1 , wherein said lasers, waveguides, optical coupler, and amplifier are integrally formed on said substrate.

8. The method of claim 1 , including the step of providing said amplifier with sufficient gain to enable said assembly to output light of substantially the same intensity as output by any one of said lasers.

9. The method of claim 1 , including the step of forming said optical coupler as a multimode interference coupler.

10. The method of claim 1 , including the step of forming said lasers in said plurality of lasers with peak emission wavelengths and tuning ranges so as to enable said assembly to emit any wavelength selected from said predetermined quasi-continuous wavelength range.

11. The method of claim 10 , wherein said predetermined quasi-continuous wavelength range covers the C transmission band.

12. The method of claim 10 , wherein said predetermined quasi-continuous wavelength range is from approximately 1523 nm to 1565 nm.

13. The method of claim 1 , including the steps of providing four lasers in said plurality of lasers.

14. The method of claim 13 , wherein said four lasers have Bragg wavelengths at zero tuning current of 1535 nm, 1545 nm, 1555 nm and 1565 nm, respectively.

15. A method of manufacturing a tuneable laser assembly, the assembly including:

a substrate having formed thereon a plurality of tuneable lasers including Multi Quantum Well (MQW) active sections, said lasers having respective emission wavelengths and tuning ranges such that said laser assembly can be tuned over a quasi-continuous predetermined wavelength range,

a plurality of waveguides coupled to said lasers to receive therefrom said respective emission wavelengths,

an optical coupler coupled to said waveguides to receive via said waveguides said emissions wavelengths from said lasers, and

an optical amplifier having a Multi Quantum (MQW) active section, said amplifier coupled to said optical coupler to amplify said emission wavelengths coupled via said optical coupler,

wherein said lasers, waveguides, optical coupler, and optical amplifier are integrally formed on said substrate, wherein said substrate is a single substrate,

wherein the method includes the step of using the same Multi-Quantum Well (MQW) material for the active sections of said tuneable lasers and said optical amplifier.

16. The method of claim 14 , including the step of providing said amplifier with sufficient gain to enable said assembly to output light of substantially the same intensity as output by any one of said lasers.

17. The method of claim 14 , including the step of forming said optical coupler as a multimode interference coupler.

18. The method of claim 14 , including the step of forming said lasers in said plurality of lasers with peak emission wavelengths and tuning ranges so as to enable said assembly to emit any wavelength selected from said predetermined quasi-continuous wavelength range.

19. The method of claim 18 , wherein said predetermined quasi-continuous wavelength range covers the C transmission band.

20. The method of claim 18 , wherein said predetermined quasi-continuous wavelength range is from approximately 1523 nm to 1565 nm.

21. The method of claim 15 , including the step of providing four lasers in said plurality of lasers.

22. The method of claim 21 , wherein said four lasers have Bragg wavelengths at zero tuning current of 1535 nm, 1545 nm, 1555 nm and 1565 nm, respectively.

23. A method of manufacturing a tuneable laser assembly, the assembly including:

a substrate having formed thereon a plurality of tuneable lasers including distributed Bragg reflector (DBR) tuning sections, said lasers having respective emission wavelengths and tuning ranges such that said laser assembly can be tuned over a quasi-continuous predetermined wavelength range,

a plurality of passive waveguides coupled to said lasers to receive therefrom said respective emission wavelengths,

an optical coupler coupled to said waveguides to receive via said waveguides said emissions wavelengths from said lasers, and

an optical amplifier coupled to said optical coupler to amplify said emission wavelengths coupled via said optical coupler,

wherein the method comprises using the same bulk material for said passive waveguides, said optical coupler and said DBR tuning sections of said lasers.

24. The method of claim 23 , wherein said common bulk material is InGaAsP.

25. The method of claim 23 , including the steps of: forming a MQW active sections of said lasers and said optical amplifier, achieving integration of said active sections and said bulk material for said DBR tuning sections, said passive waveguides and said optical coupler.

26. The method of claim 25 , further including the step of forming after said integration said tuning sections and said passive waveguides.

27. The method of claim 23 , wherein said passive waveguides include a mesa structure and the method includes the step of forming a blocking layer around said mesa structure.

28. The method of claim 27 , wherein said blocking layer around said mesa structure is regrown via lateral regrowth.

29. The method of claim 23 , wherein said passive waveguides include a mesa structure and the method includes the step of forming layers on the top of the said mesa by means as a final regrowth operation.

30. The method of claim 23 , wherein said lasers, waveguides, optical coupler, and amplifier are integrally formed on said substrate.

31. The method of claim 23 , including the steps of providing said amplifier with sufficient gain to enable said assembly to output light of substantially the same intensity as output by any one of said lasers.

32. The method of claim 23 , including the steps of forming said optical coupler as a multimode interference coupler.

33. The method of claim 23 , including the step of forming said lasers in said plurality of lasers with peak emission wavelengths and tuning ranges so as to enable said assembly to emit any wavelength selected from said predetermined quasi-continuous wavelength range.

34. The method of claim 33 , wherein said predetermined quasi-continuous wavelength range covers the C transmission band.

35. The method of claim 33 , wherein said predetermined quasi-continuous wavelength range is from approximately 1523 nm to 1565 nm.

36. The method of claim 23 , including the step of providing four lasers in said plurality of lasers.

37. The method of claim 36 , wherein said four lasers have Bragg wavelengths at zero tuning current of 1535 nm, 1545 nm, 1555 nm and 1565 nm, respectively.

Assignments (14)
MERGER Recorded Mar 3, 2023
From: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED; BROADCOM INTERNATIONAL PTE. LTD.
To: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
Reel/Frame 062952/0850 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2020
From: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
To: BROADCOM INTERNATIONAL PTE. LTD.
Reel/Frame 053771/0901 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ERROR IN RECORDING THE MERGER PREVIOUSLY RECORDED AT REEL: 047357 FRAME: 0302. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 22, 2019
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
Reel/Frame 048674/0834 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EFFECTIVE DATE OF MERGER PREVIOUSLY RECORDED ON REEL 047195 FRAME 0658. ASSIGNOR(S) HEREBY CONFIRMS THE THE EFFECTIVE DATE IS 09/05/2018. Recorded Oct 29, 2018
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
Reel/Frame 047357/0302 →
MERGER Recorded Oct 4, 2018
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE. LIMITED
Reel/Frame 047195/0658 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 3, 2017
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
Reel/Frame 041710/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 017206 FRAME: 0666. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 6, 2016
From: AGILENT TECHNOLOGIES, INC.
To: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
Reel/Frame 038632/0662 →
PATENT SECURITY AGREEMENT Recorded Feb 11, 2016
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 037808/0001 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (RELEASES RF 032851-0001) Recorded Feb 2, 2016
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
Reel/Frame 037689/0001 →
PATENT SECURITY AGREEMENT Recorded May 8, 2014
From: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
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MERGER Recorded May 7, 2013
From: AVAGO TECHNOLOGIES FIBER IP (SINGAPORE) PTE. LTD.
To: AVAGO TECHNOLOGIES GENERAL IP (SINGAPORE) PTE. LTD.
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2006
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To: AVAGO TECHNOLOGIES FIBER IP (SINGAPORE) PTE. LTD.
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2006
From: AGILENT TECHNOLOGIES, INC.
To: AVAGO TECHNOLOGIES GENERAL IP PTE. LTD.
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2004
From: AGILENT TECHNOLOGIES UK LIMITED
To: AGILENT TECHNOLOGIES, INC.
Reel/Frame 015598/0223 →