Roll coating of glass fibers
A roll coater for placing binder on the fibers prior to being wound around a rotating drawing drum. The drawing drum draws fibers out of orifices in the bottom of a slowly reciprocating furnace. The fibers form a mat on the drawing drum that is later removed and expanded. The roll coater includes a graphite or other material coating drum that rotates in a bath of liquid binder and/or wetting agents, and reciprocates with the furnace. The fibers scrape over the surface of the coating drum after being formed but before winding around the drawing drum. The binder and/or wetting agent picked up on the surface of the coating drum coats the fibers with binder and/or wetting agent. Liquid binder and/or wetting agent is replenished in the bath in which the coating drum is partially submerged by a float, sensor, pump and large container of binder/wetting agent.
1. A method of applying binder/wetting agent to a plurality of fibers that are formed by drawing the fibers through a fiber path extending downwardly from orifices in a glass-containing furnace that reciprocates along a reciprocation path above a drawing drum to the drawing drum, said drawing drum being rotated around an axis that is aligned substantially parallel to the path of furnace reciprocation, and winding the glass fibers around the drawing drum, the method comprising:
(a) drivingly linking a roll coater to the furnace, the roll coater including a coating drum, having an axis about which the coating drum is rotatably mounted, below the furnace orifices and above the drawing drum with a circumferential, side surface of the coating drum in the fiber path, and in contact with substantially all of the fibers extending downwardly from the furnace orifices to the drawing drum, the roll coater also including a bath below the furnace orifices and the coating drum, the bath containing a pool of liquid binder/wetting agent in which at least a portion to the circumferential surface of the coating drum is submerged for picking up binder/wetting agent and applying it to substantially all of the fibers; and
(b) rotating the coating drum about its axis.
2. The method in accordance with claim 1 , further comprising scraping the circumferential surface of the coating drum for removing debris from the circumferential surface of the coating drum.
3. The method in accordance with claim 2 , further comprising reciprocating the coating drum and bath with the furnace.
4. A method of applying binder/wetting agent to a plurality of fibers that are formed by drawing the fibers through a fiber path extending downwardly from orifices of a glass-containing furnace that reciprocates along a reciprocation path above a drawing drum to the drawing drum, said drawing drum being rotated around an axis that is aligned substantially parallel to the pat of furnace reciprocation, and winding the glass fibers around the drawing drum, the method comprising:
(a) drivingly linking a roll coater to the furnace, the roll coater including a coating drum, having an axis about which the coating drum is rotatably mounted, below the furnace orifices and above the drawing drum with a circumferential, side surface of the coating drum in the fiber path, and in contact with substantially all of the fibers extending downwardly from the furnace orifices to the drawing drum, the roll coater also including a bath below the furnace orifices and the coating drum, the bath containing a pool of liquid binder/wetting agent in which at least a portion to the circumferential surface of the coating drum is submerged for picking up binder/wetting agent and applying it to substantially all of the fibers;
(b) rotating the coating drum about its axis;
(c) scraping the circumferential surface of the coating drum for removing debris from the circumferential surface of the coating drum; and
(d) reciprocating the coating drum and bath with the furnace.