Draft inducer having a backward curved impeller
View Patent ↗A draft inducer is disclosed. The draft inducer includes an impeller having one or more backward curved blades. The impeller is coupled to a motor which is preferably a DC motor. The DC motor resides at the center of the impeller and is housed within the impeller structure. The draft inducer may be mounted on a hot water heater between the hot and cold water pipes such that the impeller spins about a vertical axis.
1. A method for adjusting flow through a draft inducer to a pre-determined flow rate, the draft inducer having a voltage powered motor, wherein the draft inducer is coupled to a source to be ventilated and also coupled to an exhaust pipe of unknown length, the method comprising:
providing a voltage to the motor;
measuring the revolutions per time period of the motor;
comparing the measured revolutions per time period with a revolutions per time period value associated with the voltage in a look-up table, wherein the look-up table contains a plurality of voltage values, each having an associated revolutions per time period value to achieve the predetermined flow rate; and
if the measured revolutions per time period do not substantially match the associated revolutions per time period value in the look-up table,
iteratively adjusting the voltage provided to the motor to another voltage value in the look-up table until the measured revolutions per time period substantially match the revolutions per time period value associated with the voltage provided.
2. The method according to claim 1 , wherein iteratively adjusting the voltage further comprises:
adjusting the voltage to a larger voltage value in the look-up table if the measured revolutions per time period of the motor are greater than the associated value in the look-up table; and
adjusting the voltage to a smaller voltage value in the look-up table if the measured revolutions per time period of the motor are less than the associated value in the look-up table.
3. The method according to claim 1 , wherein the motor is a direct current motor.
4. The method according to claim 3 , wherein the source to be ventilated is a hot water heater.
5. The method according to claim 1 , wherein the exhaust pipe has a fixed diameter.
6. The method according to claim 1 , wherein the draft inducer includes an impeller with backward curved blades.
7. The method according to claim 1 , wherein the look-up table contains a revolution-per-time-period value for a plurality of voltage and impedance pairs.
8. A method for determining if an occlusion is present in a flow path, wherein the flow path includes a draft inducer having a voltage powered motor coupled to a source to be ventilated and also coupled to an exhaust pipe, the method comprising:
providing a voltage to the motor of the draft inducer;
measuring the revolutions per time period of the motor;
comparing the measured revolutions per time period with a revolutions per time period value associated with the voltage in a look-up table, wherein the look-up table contains a plurality of voltage values, each having an associated revolutions per time period value to achieve the predetermined flow rate;
if the measured revolutions per time period do not substantially match the associated revolutions per time period value in the look-up table, iteratively adjusting the voltage provided to the motor to another voltage value in the look-up table; and
activating an alarm if the revolutions-per-time period for the motor exceeds a predetermined threshold value.
9. The method according to claim 8 , wherein the measuring of the revolutions per time period is determined without the use of a pressure sensor or vacuum sensing switch.
10. A method for determining if a leak is present in a flow path, wherein the flow path includes a draft inducer having a voltage powered motor coupled to a source to be ventilated and also coupled to an exhaust pipe, the method comprising:
providing a voltage to the motor of the draft inducer;
measuring the revolutions per time period of the motor;
comparing the measured revolutions per time period with a revolutions per time period value associated with the voltage in a look-up table, wherein the look-up table contains a plurality of voltage values, each having an associated revolutions per time period value to achieve the predetermined flow rate;
if the measured revolutions per time period do not substantially match the associated revolutions per time period value in the look-up table, iteratively adjusting the voltage provided to the motor to another voltage value in the look-up table; and
activating an alarm if the revolutions-per-time period for the motor falls below a predetermined threshold value.
11. The method according to claim 10 , wherein the measuring of the revolutions per time period is determined without the use of a pressure sensor or vacuum sensing switch.
12. A computer program product containing computer code on a computer readable medium for adjusting the flow to a pre-determined flow rate in a draft inducer having a voltage powered motor, wherein the draft inducer is coupled to a source to be ventilated and also coupled to an exhaust pipe of unknown length, the method comprising:
computer code for outputting a voltage to the motor;
computer code for receiving a measured the revolutions per time period of the motor;
computer code for comparing the measured revolutions per time period with a revolutions per time period value associated with the voltage in a look-up table, wherein the look-up table contains a plurality of voltage values, each having an associated revolutions per time period value to achieve the predetermined flow rate; and
computer code for, if the measured revolutions per time period do not substantially match the associated revolutions per time period value in the look-up table,
iteratively outputting to the motor a voltage having a new voltage value from the look-up table until the measured revolutions per time period substantially match the revolutions per time period value associated with the voltage provided.
13. The computer program product according to claim 12 , wherein the computer code for iteratively outputting the voltage further comprises:
computer code for automatically outputting a voltage to the motor having a larger voltage value from the look-up table if the measured revolutions per time period of the motor are greater than the associated value in the look-up table; and
computer code for outputting a voltage to the motor having a smaller voltage value from the look-up table if the measured revolutions per time period of the motor are less than the associated value in the look-up table.
14. The computer program product according to claim 12 , wherein the look-up table contains a revolution-per-time-period value for a plurality of voltage and impedance pairs.
15. A computer program product containing computer code on a computer readable medium for determining if an occlusion is present in a flow path, wherein the flow path includes a draft inducer having a voltage powered motor coupled to a source to be ventilated and also coupled to an exhaust pipe, the computer code comprising:
computer code for outputting a voltage to the motor;
computer code for receiving a measured the revolutions per time period of the motor;
computer code for comparing the measured revolutions per time period with a revolutions per time period value associated with the voltage in a look-up table, wherein the look-up table contains a plurality of voltage values, each having an associated revolutions per time period value to achieve the predetermined flow rate;
computer code for, if the measured revolutions per time period do not substantially match the associated revolutions per time period value in the look-up table,
iteratively outputting to the motor a voltage having a new voltage value from the look-up table; and
computer code for activating an alarm if the revolutions-per-time period for the motor exceeds a predetermined threshold value.
16. A computer program product containing computer code on a computer readable medium for determining if a leak is present in a flow path, wherein the flow path includes a draft inducer having a voltage powered motor coupled to a source to be ventilated and also coupled to an exhaust pipe, the computer code comprising:
computer code for outputting a voltage to the motor;
computer code for receiving a measured the revolutions per time period of the motor;
computer code for comparing the measured revolutions per time period with a revolutions per time period value associated with the voltage in a look-up table, wherein the look-up table contains a plurality of voltage values, each having an associated revolutions per time period value to achieve the predetermined flow rate;
computer code for, if the measured revolutions per time period do not substantially match the associated revolutions per time period value in the look-up table,
iteratively outputting to the motor a voltage having a new voltage value from the look-up table; and
computer code for activating an alarm if the revolutions-per-time period for the motor falls below a predetermined threshold value.