Variable fluid dispenser
A dispenser that dispenses fluid is controlled using a feedback control system. The control system uses a positional encoder to determine the precise position of a valve contained in an actuator in order to control the dispensing of the fluid. Various motion profiles may be used to control the position of the valve. The motion profiles of the valve enable controlled variation of the amount of fluid dispensed over time and enable several specific improvements to the dispensing of sealant in the manufacture of metal and composite cans.
1. A method of applying a sealant to a can end in a controlled manner in accordance with a profile comprising:
generating a predetermined profile signal that is representative of said profile, said profile defining a desired position of a moving portion of a dispenser with respect to time;
providing said dispenser that dispenses said sealant to said can end, said dispenser having a fixed portion and said moving portion that define a variable size opening through which said sealant flows through said dispenser;
detecting a position of said moving portion of said dispenser with respect to said fixed portion;
generating an encoder signal that is indicative of said position of said moving portion;
applying said predetermined profile signal and said encoder signal to a controller;
generating a control signal representative of the difference between said predetermined profile signal and said encoder signal;
applying said control signal to an actuator that is coupled to said moving portion that moves said moving portion in response to said control signal so that said moving portion is moved to a position that matches said profile, such that said sealant is dispensed from said dispenser to said can end in accordance with said profile.
2. The method of claim 1 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a rotary actuator.
3. The method of claim 1 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a linear actuator.
4. The method of claim 1 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a servo-motor coupled to a lead screw.
5. The method of claim 1 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a voice coil actuator.
6. The method of claim 1 wherein said step of generating a profile signal comprises:
generating a profile signal so that a ramp profile section of said sealant is generated.
7. A method of dispensing a sealant onto a can end in a controlled manner in accordance with a profile comprising:
generating a predetermined profile signal that is representative of said profile, said profile defining a desired position of a moving portion of a dispenser with respect to time;
providing said dispenser that dispenses said sealant to said can end, said dispenser having a fixed portion and said moving portion that define a variable size opening through which said sealant flows through said dispenser;
detecting a position of said moving portion of said dispenser with respect to said fixed portion;
generating an encoder signal that is indicative of said position of said moving portion;
applying said predetermined profile signal and said encoder signal to a controller;
generating a control signal representative of the difference between said predetermined profile signal and said encoder signal;
applying said control signal to an actuator that is coupled to said moving portion that moves said moving portion in response to said control signal so that said moving portion is moved to a position that matches said profile, such that said sealant is dispensed from said dispenser in accordance with said profile.
8. The method of claim 7 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a rotary actuator.
9. The method of claim 7 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a linear actuator.
10. The method of claim 7 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a servo-motor coupled to a lead screw.
11. The method of claim 7 wherein the step of applying said control signal to an actuator comprises:
applying said control signal to a voice coil actuator.
12. The method of claim 7 wherein said step of generating a profile signal comprises:
generating a profile signal so that a ramp profile section of said sealant is generated.