IP Library Patent Application 10921568
Patent Application
App. No. 10/921,568

Polymeric colorants

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Patent No.
US None
App. No.
10/921,568
Abstract

A method of coloring a thermoplastic resin without substantially altering its clarity comprising the steps of first, providing a melt comprising a thermoplastic resin, second, adding one or more polymeric colorants to the melt, and third, mixing the thermoplastic resin and the polymeric colorants to form a colored thermoplastic resin having substantially the same clarity as the uncolored thermoplastic resin. Also provided are methods of imparting deep color to a thermoplastic resin without substantially altering its clarity comprising the steps of first, providing a melt comprising a thermoplastic resin, second, adding one or more polymeric colorants to the melt, wherein the amount of colorant is sufficient to impart a deep color, and third, mixing the thermoplastic resin and the polymeric colorants to form a deeply colored thermoplastic resin. Also provided are colored thermoplastic resins made by the methods of the present invention.

Claims (76)

1 . A method of coloring a thermoplastic resin without substantially altering its clarity comprising the steps of:

a) providing a melt comprising a thermoplastic resin;

b) adding one or more polymeric colorants comprising a dye copolymerized into a polymeric resin to the melt; and

c) mixing the thermoplastic resin and the one or more polymeric colorants to form a colored thermoplastic resin;

wherein the polymeric colorant is a solid at room temperature; and

wherein the clarity of the thermoplastic resin is substantially the same as the clarity of the thermoplastic resin before the polymeric colorant is added.

2 . The method of claim 1 wherein the difference in clarity between the colored thermoplastic resin and the uncolored thermoplastic resin is less than 5%.

3 . The method of claim 2 wherein the difference in clarity between the colored thermoplastic resin and the uncolored thermoplastic resin is less than 1%.

4 . The method of claim 1 wherein thermoplastic resin is a clear thermoplastic resin.

5 . The method of claim 4 wherein the thermoplastic resin is clarified polypropylene.

6 . The method of claim 1 wherein the polymeric colorant is added at a level of less than 2 percent by weight.

7 . The method of claim 6 wherein the polymeric colorant is added at a level of less than 1 percent by weight.

8 . The method of claim 7 wherein the polymeric colorant is added at a level of less than 0.3% by weight.

9 . The method of claim 1 wherein the polymeric resin is selected from the group consisting of polyamides, polyamide-esters, polyesters, and combinations thereof.

10 . The method of claim 9 wherein the polymeric resin comprises a linear polymer.

11 . The method of claim 9 wherein the polymeric resin comprises a polyamide-ester.

12 . The method of claim 1 wherein the polymeric resin comprises 5 to 75% by weight dye.

13 . The method of claim 12 wherein the polymeric resin comprises 5 to 35% by weight dye.

14 . The method of claim 1 wherein the colored thermoplastic resin has a color migration value, measured as Delta E, of less than 4.

15 . The method of claim 14 wherein colored thermoplastic resin has a color migration value of less than 2.5.

16 . The method of claim 15 wherein the colored thermoplastic resin has a color migration value of less than 1.5.

17 . The method of claim 16 wherein the colored thermoplastic resin has a color migration value of less than 1.

18 . The method of claim 17 wherein the colored thermoplastic resin has a color migration value of less than 0.5.

19 . A colored thermoplastic resin as prepared by the method of claim 1 .

20 . A method for imparting a deep color to a thermoplastic resin without substantially altering the clarity of the resin, the method comprising the steps of:

a) providing a melt comprising a thermoplastic resin;

b) adding one or more polymeric colorants to the melt at a level of up to 2% by weight; and

c) mixing the thermoplastic resin and the one or more polymeric colorants to form a deeply colored thermoplastic resin;

wherein the polymeric colorant is a solid at room temperature; and

wherein the clarity of the deeply colored thermoplastic resin is substantially the same as the clarity of the thermoplastic resin before the polymeric colorant is added.

21 . The method of claim 20 wherein the thermoplastic resin is clarified polypropylene.

22 . The method of claim 20 wherein the difference in clarity between the colored thermoplastic resin and the uncolored thermoplastic resin is less than 5%.

23 . The method of claim 22 wherein the difference in clarity between the colored thermoplastic resin and the uncolored thermoplastic resin is less than 1%.

24 . The method of claim 20 wherein the polymeric colorant comprises a polymeric resin; the polymeric resin comprising a polymeric backbone and one or more dyes polymerized into the polymeric backbone; wherein the polymeric resin is selected from the group consisting of polyamides and polyester-amides; and wherein the dye is selected from the group consisting of anthraquinones, xanthenes, thioxanthenes, naphthalimides, coumarines, perylenes, methines, azo chromophores, and combinations thereof.

25 . The method of claim 24 wherein the polymeric resin comprises a linear polymer.

26 . The method of claim 20 wherein the colored thermoplastic resin has a color migration value, measured as Delta E, of less than 4.

27 . A method for imparting a deep color to a thermoplastic resin without substantially altering the clarity of the resin, comprising the steps of:

a) providing a melt comprising a thermoplastic resin;

b) adding one or more polymeric colorants to the melt; and

c) mixing the thermoplastic resin and the one or more polymeric colorants to form a colored thermoplastic resin;

wherein the polymeric colorant is a solid at room temperature;

wherein the polymeric colorant comprises a polymeric resin; the polymeric resin comprising a polymeric backbone and one or more dyes polymerized into the polymeric backbone at a level of at least 15% by weight; wherein the polymeric resin is selected from the group consisting of polyamides and polyester-amides; and

wherein the clarity of the deeply colored thermoplastic resin is substantially the same as the clarity of the thermoplastic resin before the polymeric colorant is added.

28 . The method of claim 27 wherein the thermoplastic resin is clarified polypropylene.

29 . The method of claim 27 wherein the difference in clarity between the colored thermoplastic resin and the uncolored thermoplastic resin is less than 5%.

30 . The method of claim 29 wherein the difference in clarity between the colored thermoplastic resin and the uncolored thermoplastic resin is less than 1%.

31 . The method of claim 27 wherein the polymeric resin comprises a linear polymeric backbone.

32 . The method of claim 27 wherein the dye is selected from the group consisting of anthraquinones, xanthenes, thioxanthenes, naphthalimides, coumarines, perylenes, methines, azo chromophores, and combinations thereof.

33 . The method of claim 27 wherein the colored thermoplastic resin has a color migration value, measured as Delta E, of less than 4.

34 . A method of coloring a thermoplastic resin without substantially altering the clarity of the thermoplastic resin comprising the steps of:

a) providing a melt comprising a thermoplastic resin;

b) adding one or more polymeric colorants to the melt; and

c) mixing the thermoplastic resin and the one or more polymeric colorants to form a colored thermoplastic resin;

wherein the polymeric colorant comprises a polymeric resin; the polymeric resin comprising a polymeric backbone and one or more dyes polymerized into the polymeric backbone; wherein the polymeric resin is selected from the group consisting of polyamides and polyester-amides;

wherein the polymeric colorant is solid and friable at room temperature; and

wherein the clarity of the colored thermoplastic resin is substantially the same as the clarity of the thermoplastic resin before the polymeric colorant is added.

35 . The method of claim 34 wherein the dye is selected from the group consisting of anthraquinones, xanthenes, thioxanthenes, naphthalimides, coumarines, perylenes, methines, azo chromophores, and combinations thereof.

36 . The method of claim 35 wherein the dye is a naphthalimide.

37 . The method of claim 35 wherein the dye is an anthraquinone.

38 . A polymeric colorant for coloring thermoplastic resins without substantially altering the clarity of the thermoplastic resins, the polymeric colorant comprising a polymeric resin, the polymeric resin formed from one or more monomers and one or more dyes;

wherein the monomers have at least two functional groups selected from the group consisting of amine groups, alcohol groups, carboxylic acids, and combinations thereof;

wherein at least some of the monomers are branched polyamides;

wherein the dyes are copolymerized with the monomers and are present in the polymeric colorant at a level of 5 to 75% by weight;

wherein the polymeric colorant is a solid at room temperature; and

wherein the clarity of the thermoplastic resin is not substantially altered when the polymeric colorant is added.

39 . The polymeric colorant of claim 38 wherein the dyes are selected from the group consisting of anthraquinones, xanthenes, thioxanthenes, naphthalimides, coumarines, perylenes, methines, azo chromophores, and combinations thereof.

40 . The polymeric colorant of claim 38 wherein the polymeric colorant comprises at least 15% by weight dye.

41 . The polymeric colorant of claim 40 wherein the polymeric colorant comprises 15 to 25% by weight dye.

42 . The polymeric colorant of claim 40 having a weight average molecular weight in the range from 500 to 100,000.

43 . The polymeric colorant of claim 42 having a weight average molecular weight in the range from 700 to 20,000.

44 . The polymeric colorant of claim 43 having a weight average molecular weight in the range from 1,000 to 10,000.

45 . The polymeric colorant of claim 38 having an acid number of 50 or less.

46 . The polymeric colorant of claim 38 wherein the polymeric resin comprises a linear resin.

47 . A colored thermoplastic resin comprising up to 2% by weight of a polymeric colorant of claim 38 .

48 . The colored thermoplastic resin of claim 47 wherein the colored thermoplastic resin has a color migration value, measured as Delta E, of less than 4.

49 . The colored thermoplastic resin of claim 48 wherein the colored thermoplastic resin is clarified polypropylene.

Assignments (2)
SECURITY INTEREST Recorded Jun 7, 2010
From: KOP-COAT, INC.; RPM WOOD FINISHES GROUP, INC.; CHEMICAL SPECIALTIES MANUFACTURING CORPORATION; DAY-GLO COLOR CORP; DRYVIT SYSTEMS, INC.
To: WACHOVIA CAPITAL FINANCE CORPORATION (NEW ENGLAND)
Reel/Frame 024492/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2004
From: WATERS, JOHN; JATLA, APPARAO
To: DAY-GLO COLOR CORP.
Reel/Frame 015482/0701 →