Flat gasket
A flat gasket for sealing off a region, especially for sealing off a region bordered by a cylinder head cap, includes an elastic material that effects the sealing function and at least one pass-through region for passing through a conductor such that the conductor can extend, in the mounted condition of the flat gasket, from outside the region to be sealed off into the interior of such region. The flat gasket also includes a shaped tongue connected to the pass through region and extending into the region to be sealed off, the shaped tongue having opposed flat sides and being deformable at least vertically relative to the plane of the seal, and the tongue supporting on its flat sides at least one conductor guiding- and/or conductor securing-element.
1. A method of disposing a flat gasket relative to a cylinder head cap to effect sealing off of a region between a cylinder head and the cylinder head cap, comprising:
placing on the cylinder head cap to be sealed off a flat gasket having an elastic material that effects the sealing function, at least one pass-through region for passing through at least one conductor such that the conductor can extend, in the mounted condition of the flat gasket, from outside the region to be sealed off into the interior of such region, and a shaped tongue connected to the pass through region such that a portion of the flat gasket operable to effect the seal is disposed on the edge of the opening of the cylinder head cap;
guiding a jacketed electrical conductor that comprises at least two individually jacketed electrical conductors through the pass through region;
guiding the electrical conductors with the conductor guiding- and/or conductor securing-elements mounted on the tongue and the tongue being deformed such that the conductors are guided out of the plane of the seal to at least one connection clamp of at least one electrical load consuming component disposed in the region to be sealed off;
connecting the electrical conductors to the at least one electrical load consuming component disposed in the region to be sealed off; and
placing the cylinder head cap in tension with the cylinder head, whereupon the region to be sealed off is closed via the flat gasket operable to effect the seal.
2. A method according to claim 1 , wherein the at least one electrical load consuming component is an electrical activatable fuel injection valve.
3. An engine made by the process of:
providing an engine having a cylinder head and a cylinder head cap;
placing on the cylinder head cap a flat gasket having an elastic material that effects a sealing function for sealing off a region to be sealed between the cylinder head and the cylinder head cap, at least one pass-through region for passing through at least one conductor such that the conductor can extend, in the mounted condition of the flat gasket, from outside the region to be sealed off into the interior of such region, and a shaped tongue connected to the pass through region such that a portion of the flat gasket operable to effect the seal is disposed on the edge of the opening of the cylinder head cap;
guiding a jacketed electrical conductor that comprises at least two individually jacketed electrical conductors through the pass through region;
guiding the electrical conductors with the conductor guiding- and/or conductor securing-elements mounted on the tongue and the tongue being deformed such that the conductors are guided out of the plane of the seal to at least one connection clamp of at least one electrical load consuming component disposed in the region to be sealed off;
connecting the electrical conductors to the at least one electrical load consuming component disposed in the region to be sealed off; and
placing the cylinder head cap in tension with the cylinder head, whereupon the region to be sealed off is closed via the flat gasket operable to effect the seal.
4. An engine according to claim 3 , wherein the at least one electrical load consuming component is an electrical activatable fuel injection valve.
5. A flat gasket for sealing off a region, especially for sealing off a region between a cylinder head and a cylinder head cap, comprising:
an elastic material that effects the sealing function;
at least one pass-through region for passing through at least one conductor such that the conductor can extend, in the mounted condition of the flat gasket, from outside the region to be sealed off into the interior of such region; and
a shaped tongue connected to the pass through region and extending into the region to be sealed off, the shaped tongue having opposed flat sides and being deformable at least vertically relative to the plane of the seal, and the tongue supporting on its flat sides at least one conductor guiding- and/or conductor securing-element.
6. A flat gasket according to claim 5 , wherein the at least one conductor guiding- and/or conductor securing-element is a selected one of a clamping bar and a guide bar extending transversely to the conductor guiding direction on at least one flat side of the tongue.
7. A flat gasket according to claim 5 and further comprising a metal support on which is mounted, on the side thereof facing the region to be sealed off, an encircling elastomeric seal profile, whereby the elastomeric seal profile also comprises the pass through region for the at least one conductor and is integrally formed of the same material with the deformable tongue.
8. A flat gasket according to claim 5 , and further comprising at least one securement element mounted on the tongue that serves to secure the tongue in the region to be sealed off.
9. A flat gasket according to claim 8 , wherein the at least one conductor guiding- and/or conductor securing-element is a selected one of a clamping bar and a guide bar extending transversely to the conductor guiding direction on at least one flat side of the tongue.
10. A flat gasket according to claim 8 , wherein the pass through region the deformable tongue, the at least one securement element, and the at least one conductor guiding- and/or conductor securing-element are integrally formed of soft elastic material.
11. A flat gasket according to claim 10 , wherein the soft elastic material is an elastomer.
12. A flat gasket according to claim 5 and further comprising a flat metal support on which is mounted, on the side thereof facing the region to be sealed off, an encircling elastomeric seal profile, whereby the elastomeric seal profile also comprises the pass through region for the at least one conductor and the deformable tongue is integrally formed with the flat metal support and the deformability of the tongue is facilitated via at least one of material constrictions, notches, and free cutting.
13. A flat gasket according to claim 12 , wherein the at least one conductor guiding- and/or conductor securing-element is a selected one of a clamping bar and a guide bar that is free cut from the tongue and is configured as a fishplate bent out of the plane of the tongue.
14. A flat gasket according to claim 12 , wherein the at least one conductor guiding- and/or conductor securing-element is a selected one of a clamping bar and a guide bar and is comprised of a soft elastic material and secured to the tongue.
15. A flat gasket according to claim 14 , wherein the flat gasket comprises a soft elastic material applied via a selected one of injection on the tongue and at least partial injection around the tongue the soft elastic material operating to secure the tongue to the flat gasket.