High temperature line expansion installation with release agent
A high temperature pre-insulated piping system is shown which can withstand conveyance temperatures in excess of 250° F. The piping system includes a first and second length of insulated and jacketed pipe. Each pipe length includes an inner metal pipe having an interior surface and an exterior surface and having an envelope of foamed insulation surrounding the inner pipe exterior surface. A special release agent is applied between the metal pipe exterior and the surrounding layer of foamed insulation. The release agent causes intentional disbondment of the foamed insulation layer from the inner metal pipes under certain conditions of environmental stress.
1. An insulated piping system for conveying high temperature fluids, comprising:
a first and second length of insulated and jacketed pipe, each having a joining end to be joined to an end of the other length, each pipe length comprising an inner carrier pipe having an interior surface and an exterior surface, an envelope of foamed insulation surrounding the innerpipe exterior surface, and an outer protective jacket surrounding the envelope of insulation, the joining ends of adjacent pipe lengths being welded together to form fixed joints, whereby the adjacent pipe lengths provide a continuous fluid conduit for conveying high temperature fluids;
wherein a special release agent is applied to at least selected locations on the exterior surface of the inner carrier pipes and wherein the envelope of foamed insulation is then applied over the release agent, the release agent being selected to intentionally fail at conditions of predetermined environmental stress, so that the disbondment of the surrounding envelope of insulation from the inner carrier pipes occurs in a predictable, uniform fashion rather than in a haphazard fashion.
2. The insulated piping system of claim 1 , further comprising:
a flexible tubular bellows surrounding the joining ends of the inner pipes, the bellows being capable of being axially expanded and contracted and of being configured in a straight or curved axial configuration, the tubular bellows having opposing outer extents which are joined to the respective protective jackets of the respective pipe lengths being coupled thereby.
3. The insulated piping system of claim 1 , wherein the foam insulation is selected from the group consisting of polyurethane foams and high temperature polyisocyanurate foams.
4. The insulated piping system of claim 1 , wherein the protective jackets are formed from a synthetic polyolefin.
5. The insulated piping system of claim 1 , wherein the inner carrier pipe is a steel pipe.
6. The insulated piping system of claim 1 , wherein the release agent initially bonds to both the exterior surface of the inner carrier pipes and to the surrounding foamed insulation at an interface layer.
7. The insulated piping system of claim 1 , wherein the release agent is a material which does not bond to the exterior surface of the inner carrier pipes.
8. The insulated piping system of claim 1 , wherein the lengths of insulated piping are part of a pipeline conveying steam, hot water or other hot fluids at a temperature above about 250° F.
9. The insulated piping system of claim 1 , wherein the release agent is selected from the group consisting of polyolefin sprays and wraps.
10. The insulated piping system of claim 1 , wherein the release agent is selected from the group consisting of polytetrafluoroethylene and other non-stick materials.
11. The insulated piping system of claim 1 , wherein the release agent forms a layer of a predetermined thickness on the exterior surface of the inner carrier pipes, the thickness being in the range from about 2–50 mils.
12. A method of controlling the disbondment of a surrounding foam insulating layer in a pre-insulated piping system, the method comprising the steps of:
providing a first and second length of insulated and jacketed pipe, each having a joining end to be joined to an end of the other length, each pipe length comprising an inner metal pipe having an interior surface and an exterior surface;
applying a layer of a special release agent onto at least selected regions of the exterior surface of the inner metal pipes;
applying an envelope of foamed insulation which surrounds the inner pipes exterior surface and envelopes the inner pipes;
applying an outer protective jacket which surrounds the envelope of insulation, the joining ends of adjacent pipe lengths being welded together to form fixed joints, whereby the adjacent pipe lengths provide a continuous fluid conduit for conveying high temperature fluids;
wherein the special release agent is selected to intentionally fail at conditions of predetermined environmental stress, so that the disbondment of the surrounding envelope of insulation from the inner metal pipes occurs in a predictable, uniform fashion rather than in a haphazard fashion.
13. The method of claim 12 , further comprising the steps of:
installing an expansion compensating mechanism adjacent the region of the inner pipes where the release agent was applied to accommodate movement of the envelope of formed insulation and of the inner metal pipes.
14. The method of claim 12 , further comprising the steps of:
installing a flexible tubular bellows surrounding the joining ends of the inner pipes, the bellows being capable of being axially expanded and contracted and of being configured in a straight or curved axial configuration, the tubular bellows having opposing outer extents which are joined to the respective protective jackets of the respective pipe lengths being coupled thereby.
15. The method of claim 12 , wherein the foam insulation which is used to surround the inner pipes is a high temperature polyisocyanurate foam.
16. The method of claim 12 , wherein the protective jackets are formed of HDPE.
17. The method of claim 11 , wherein the lengths of insulated piping are part of a pipeline conveying steam at a temperature above about 250° F.