IP Library Granted Patent US 7,085,035
Granted Patent B2
US 7,085,035 · App. 10/969,502 · Granted Aug 1, 2006

Display apparatus with improved contrast ratio

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Quick Facts
Patent No.
US 7,085,035
App. No.
10/969,502
Granted
Aug 1, 2006
Kind
B2
Abstract

Disclosed herein is a micromirror-based display system having an improved contrast ratio with the deflection of the micromirrors accomplished through one addressing electrode associate with the micromirror.

Claims (108)

1. A projection system, comprising:

a light source providing illumination light for the projection system;

a spatial light modulator comprising an array of micromirror devices, wherein each micromirror device comprises;

a deflectable and reflective mirror plate; and

a single addressing electrode disposed proximate to the mirror plate for receiving pulse-width-modulation data so as to deflect the mirror plate;

an optical element for directing light onto the spatial light modulator;

wherein the projection system has a contrast ratio of 1200:1 or more.

2. The system of claim 1 , wherein the contrast ratio is 1500:1 or more.

3. The system of claim 1 , wherein the contrast ratio is 2000:1 or more.

4. The system of claim 1 , further comprising:

a color filter and a lightpipe.

5. The system of claim 4 , wherein the color filter is positioned between the light source and lightpipe.

6. The system of claim 4 , wherein the color filter is positioned after the light source and lightpipe at a propagation path of illumination light from the light source.

7. The system of claim 1 , wherein the mirror plate is operable to rotate to an ON state angle in response to an electrostatic field between the mirror plate and addressing electrode; but rotate to an OFF state angle under a mechanical restoration force in a deformnable hinge of the micromirror.

8. The system of claim 7 , wherein the ON state angle is from 14° to 20° relative to a substrate on which the micromirror is formed.

9. The system of claim 7 , wherein the OFF state angle is from −1° to −6° relative to a substrate on which the micromirror is formed.

10. The system of claim 7 , wherein a difference between the ON and OFF state angles is from 12° to 18°.

11. The system of claim 7 , wherein a difference between the ON and OFF state angles is from 16° to 22°.

12. The system of claim 7 , wherein a difference between the ON and OFF state angles is 22° or lower.

13. The system of claim 1 , wherein the mirror plate is attached to a deformable hinge and is at a different plane than the deformable hinge.

14. The system of claim 13 , wherein the hinge is disposed at a side of the mirror plate opposite to the incident light.

15. The system of claim 13 , wherein each micromirror further comprises: a post to which the deformable hinge is affixed thus held thereby.

16. The system of claim 15 , wherein the post comprises a light absorbing material coated thereon for absorbing scattered light.

17. The system of claim 15 , wherein the array of micromirror devices further comprises micromirror device without a post.

18. The system of claim 1 , wherein a gap between adjacent micromirrors in the micromirror array is 0.5 micron or less.

19. The system of claim 1 , wherein the gap between adjacent micromirrors in the micromirror array is from 0.1 to 0.5 micron.

20. The system of claim 1 , further comprising: another electrode having thereon a constant bias voltage in operation.

21. The system of claim 1 , further comprising:

a condensing lens whose f-number is from f/1.8 to f/4 with f being a focal length of the condensing lens.

22. The system of claim 21 , wherein the f-number of the condensing lens is f/2.4.

23. The system of claim 1 , further comprising:

a projection lens whose f-number is from f/1.8 to f/4 with f being a focal length of the condensing lens.

24. The system of claim 23 , wherein the f-number of the projection lens is f/2.4.

25. The system of claim 1 , wherein the mirror plate has a zigzagged edge.

26. The system of claim 22 , wherein the illumination light is incident towards the zigzagged edge of the mirror plate.

27. The system of claim 1 , wherein the mirror plate comprises a reflecting surface of a metallic material.

28. The system of claim 27 , wherein the metallic material is gold.

29. The system of claim 27 , wherein the metallic material is silver.

30. The system of claim 27 , wherein the metallic material is aluminum.

31. The system of claim 1 , wherein the mirror plate comprises a tapered side edge.

32. The system of claim 1 , wherein the micromirror is positioned in a device package that comprises a package substrate and a package cover between which the micromirror array devices are positioned.

33. The system of claim 32 , wherein the package cover is transmissive to the illumination light from the light source; and is positioned not parallel to the mirror plates at a non-deflected state.

34. The system of claim 32 , wherein the package cover comprises a light absorbing mask for absorbing the illumination light incident onto the circumference of the package cover.

35. The system of claim 32 , wherein the package further comprises a light absorbing material.

36. The system of claim 35 , wherein the light absorbing material is on the package substrate.

37. The system of claim 35 , wherein the light absorbing material is on a side wall of the package substrate.

38. The system of claim 35 , wherein the package cover is bonded to the package substrate.

39. The system of claim 1 , wherein the system is a rear-projection television.

40. The system of claim 1 , wherein the system is a front-projection television.

41. A projection system, comprising:

a light source;

a spatial light modulator comprising an array of micromirror devices, wherein each micromirror device comprises a deflectable and reflective mirror plate that is attached to a deformable hinge, and is operable to rotate to an ON state angle in response to an electrostatic force, but to an OFF state angle under a mechanical restoration force in the deformable hinge; and

an optical element for directing light onto the spatial light modulator;

wherein the system has a contrast ratio of 1200:1 or more.

42. The system of claim 41 , wherein a difference between the ON and OFF state angles is from 12° to 18°.

43. The system of claim 41 , wherein a difference between the ON and OFF state angles is from 16° to 22°.

44. The system of claim 41 , wherein a difference between the ON and OFF state angles is 22° or less.

45. The system of claim 41 , wherein each mirror plate is associated with one addressing electrode for deflecting the mirror plate to the ON state.

46. The system of claim 41 , wherein the mirror plate is at a different plane than the hinge when the mirror plate is not deflected.

47. The system of claim 41 , wherein the contrast ratio is 1500:1 or higher.

48. The system of claim 41 , wherein the contrast ratio is 2000:1 or higher.

49. The system of claim 41 , wherein the system is a rear-projection television.

50. The system of claim 41 , wherein the system is a front-projection television.

51. A projection system, comprising:

a light source;

a spatial light modulator comprising an array of micromirror devices, wherein each micromirror device comprises a deflectable and reflective mirror plate that is attached to a deformable hinge, and is operable to rotate to an ON state angle and an OFF state angle, wherein

a difference between the ON and OFF state angles is from 12° to 22°; and

an optical element for directing light onto the spatial light modulator;

wherein the system has a contrast ratio of 1200:1 or more.

52. The system of claim 51 , wherein the mirror plate is operable to rotate to the ON state angle in response to an electrostatic force, but to the OFF state angle under a mechanical restoration force in the deformable hinge.

53. The system of claim 51 , wherein the contrast ratio is 1500:1 or higher.

54. The system of claim 51 , wherein the contrast ratio is 2000:1 or higher.

55. The system of claim 51 , wherein the mirror plate is at a different plane than the deformable hinge.

56. The system of claim 51 , wherein the system is a rear-projection television.

57. The system of claim 51 , wherein the system is a front-projection television.

58. A projection system, comprising:

a light source providing light for the system;

a spatial light modulator comprising an array of micromirror devices, wherein each micromirror device has a mirror plate attached to a deformable hinge, and is operable to rotate to an ON state angle that is 14° degrees or more relative to a non-deflected state; and

an optical element for directing the light onto the spatial light modulator,

wherein the display system has a contrast ratio of 1200:1 or higher.

59. The projection system of claim 58 , wherein the mirror plate is associated with one single electrode for addressing and rotating the mirror plate.

60. The projection system of claim 59 , wherein the addressing electrode is on a semiconductor substrate formed thereon an electric circuitry.

61. The projection system of claim 58 , wherein the ON state angle is 16° or more.

62. The projection system of claim 58 , wherein the ON state angle is 18° or more.

63. The projection system of claim 58 , wherein the mirror plate is operable to rotate to an OFF state angle relative to the non-deflected state.

64. The projection system of claim 58 , wherein the OFF state angle is 0 degree.

65. The projection system of claim 58 , wherein the OFF state angle is from 1° to −6°.

66. The projection system of claim 58 , wherein the OFF state angle is from −1° to −5°.

67. The projection system of claim 58 , wherein the contrast ratio is 1500:1 or higher.

68. The projection system of claim 58 , wherein the contrast ratio is 2000:1 or higher.

69. The projection system of claim 58 , wherein the mirror plate is in a separate plane from that of the deformable hinge.

70. A projection system, comprising:

a light source providing light for the system;

a spatial light modulator comprising an array of micromirror devices, wherein each micromirror device further comprises:

a mirror plate; and

a deformable hinge;

wherein the mirror plate is attached to the hinge such that the maximum angle achievable by the mirror plate rotating in a first direction is different from that of the mirror plate rotating in a second direction opposite to the first direction; and

an optical element for directing the light onto the spatial light modulator,

wherein the display system has a contrast ratio of 1200:1 or higher.

71. The projection system of claim 70 , wherein the mirror plate is associated with one single electrode for addressing and rotating the mirror plate.

72. The projection system of claim 71 , wherein the addressing electrode is on a semiconductor substrate formed thereon an electric circuitry.

73. The projection system of claim 71 , wherein the achievable maximum angle in the first direction is an ON state angle of 16° or more.

74. The projection system of claim 73 , wherein the ON state angle is 18° or more.

75. The projection system of claim 71 , wherein the achievable maximum angle in the second direction is an OFF state angle that is 0 degree.

76. The projection system of claim 71 , wherein the achievable maximum angle in the second direction is an OFF state angle that is −1° to −5°.

77. The projection system of claim 71 , wherein the contrast ratio is 1500:1 or higher.

78. The projection system of claim 71 , wherein the contrast ratio is 2000:1 or higher.

79. The projection system of claim 71 , wherein the mirror plate is in a separate plane from that of the deformable hinge.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jul 11, 2006
From: VENTURE LENDING & LEASING IV, INC.
To: REFLECTIVITY, INC.
Reel/Frame 017906/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2006
From: REFLECTIVITY, INC.
To: TEXAS INSTRUMENTS INCORPORATED
Reel/Frame 017897/0553 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2005
From: REFLECTIVITY, INC.
To: VENTURE LENDING & LEASING IV, INC.
Reel/Frame 016800/0574 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2005
From: HUIBERS, ANDREW; PATEL, SATYADEV R.; HEUREUX, PETER; DUBOC, ROBERT; GRASSER, REGIS
To: REFLECTIVITY, INC.
Reel/Frame 016448/0480 →