IP Library Granted Patent US 7,351,476
Granted Patent B2
US 7,351,476 · App. 10/980,185 · Granted Apr 1, 2008

Two-package curing type polyurethane coating composition and coated article

Assignees: Toyota Jidosha Kabushiki Kaisha; Nippon Bee Chemical Co., Ltd.
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Quick Facts
Patent No.
US 7,351,476
App. No.
10/980,185
Granted
Apr 1, 2008
Kind
B2
Abstract

The present invention aims to give a two package curing type polyurethane coating composition which can form a film having soft, wet and dry feelings simultaneously and which maintains general properties such as designing property, film strength, pot life, resistance to scratching and discoloration, resistance to stains with fats and oils and the like, and to provide a coated article with the coating composition. The two package curing type polyurethane coating composition comprises a resin solution containing an acrylic polyol and a curing agent solution containing a polyisocyanate. The resin solution contains urethane resin beads (A) in the amount of 25 to 50 parts by weight and an organic matting agent (B) in the amount of 3 to 10 parts by weight, and the total of (A) and (B) is at least 30 parts by weight in 100 parts by weight of solid contents of the resin solution. And the equivalent ratio of OH groups/NCO groups of the acrylic polyol and the polyisocyanate is in the range of 4.5:1 to 1.5:1.

Claims (25)

1. A two package curing polyurethane coating composition, comprising:

a resin solution comprising an acrylic polyol, and

a curing agent solution comprising a polyisocyanate,

wherein the resin solution comprises

urethane resin beads (A) in the amount of 25 to 50 parts by weight, and

an organic matting agent (B) in the amount of 3 to 10 parts by weight, and

wherein said resin solution comprises said urethane resin beads (A) and said organic matting agent (B) in a total amount of 30 parts by weight or more, respectively, based on 100 parts by weight of solid contents of the resin solution, and

wherein said acrylic polyol and said polyisocyanate have an OH group/NCO group (equivalent ratio) in the range of (4.5/1) to (1.5/1);

wherein the organic matting agent (B) is a grounded silk powder product.

2. The two package curing polyurethane coating composition according to claim 1 ,

wherein the acrylic polyol has a glass transition temperature (Tg) of −10° C. or lower.

3. The two package curing polyurethane coating composition according to claim 1 , or 2 ,

wherein the resin solution contains an organotin curing catalyst in the amount of 0 to 0.05 part by weight to 100 parts by weight of the solid contents of the resin solution.

4. A coated article having a film on the surface, wherein said film is formed using the two package curing polyurethane coating composition according to claim 1 or 2 .

5. The two package curing polyurethane coating composition according to claim 1 , wherein said acrylic polyol is an acrylic resin having hydroxyl groups.

6. The two package curing polyurethane coating composition according to claim 1 , wherein said acrylic polyol contains in polymerized form monomer units selected from the group consisting of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, hydroxybutyl acrylate, ε-caprolactone-modified hydroxyethyl methacrylate, polyethylene glycol monoacrylate, polyethylene glycol monomethacrylate, polypropylene glycol monoacrylate, and polypropylene glycol monomethacrylate.

7. The two package curing polyurethane coating composition according to claim 1 , wherein said acrylic polyol contains in polymerized form monomer units selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, crotonic acid, and maleic acid.

8. The two package curing polyurethane coating composition according to claim 1 , wherein said acrylic polyol has a hydroxyl value of 90 to 200 KOHmg/g.

9. The two package curing polyurethane coating composition according to claim 1 , wherein said acrylic polyol has a weight average molecular weight of 20000 to 80000.

10. The two package curing polyurethane coating composition according to claim 1 , wherein said urethane resin beads (A) have an average particle diameter of 5 to 25 μm.

11. The two package curing polyurethane coating composition according to claim 1 , wherein said urethane resin beads (A) have an elasticity value of 200 g or less.

12. The two package curing polyurethane coating composition according to claim 1 , wherein said organic matting agent (B) has an average particle diameter of 1 to 20 μm.

13. The two package curing polyurethane coating composition according to claim 1 , wherein said resin solution contains an organotin curing catalyst in an amount of not more than 0.05 part by weight based on 100 part by weight of the solid contents of the resin solution.

14. The two package curing polyurethane coating composition according to claim 1 , wherein said resin solution contains not more than 0.05 part by weight of dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin dimaleate, or dibutyltin laurate maleate based on 100 part by weight of the solid contents of the resin solution.

15. The two package curing polyurethane coating composition according to claim 1 , wherein said polyisocyanate is aliphatic or alicyclic.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE CHANGE OF NAME DOCUMENTATION PREVIOUSLY RECORDED ON REEL 040478 FRAME 0507. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Feb 24, 2017
From: NIPPON BEE CHEMICAL CO., LTD.
To: NIPPON PAINT AUTOMOTIVE COATINGS CO., LTD
Reel/Frame 041821/0062 →
CHANGE OF NAME Recorded Oct 25, 2016
From: NIPPON BEE CHEMICAL CO., LTD.
To: NIPPON PAINT AUTOMOTIVE COATINGS CO., LTD.
Reel/Frame 040478/0507 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2005
From: KAWAZU, KENJI; KAI, MIKA; YOSHIDA, HIROKAZU; NAKANO, YASUHIRO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA; NIPPON BEE CHEMICAL CO., LTD.
Reel/Frame 016262/0131 →
Priority Claims (1)
JP 2003-376187 · Nov 5, 2003 · national
Continuity (1)
Related Publication 20050123770A1 · Jun 9, 2005