IP Library › Granted Patent US 7,526,897
Granted Patent B2
US 7,526,897 · App. 10/989,790 · Granted May 5, 2009

J-channel backer material

Assignee: PACC Systems I.P., LLC
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Quick Facts
Patent No.
US 7,526,897
App. No.
10/989,790
Granted
May 5, 2009
Kind
B2
Abstract

A finishing member for masonry walls allows for simple installation and accurate placement of caulking around windows and doors in cavity wall construction. This invention accommodates a wide variety of window or door frame profiles, particularly those having an outwardly directed channel such as so called J-channel frames, for the detailing and finishing work required for proper installation of a window or door into a masonry veneer or cavity wall construction without requiring a highly skilled and labor intensive installation.

Claims (35)

1. A cavity wall construction comprising:

a first wall;

a second wall generally parallel to and spaced from the first wall;

wherein the second wall is comprised of courses of masonry units held together with mortar;

an opening in the first and second walls, the opening including spaced jambs on opposite sides of the opening;

a frame sized and configured to fit within the opening, the frame having an outwardly directed channel; and

at least one finishing member positioned at a juncture between the frame and one of the jambs of the opening, a first leg of the finishing member being interposed in the outwardly directed channel of the frame and a second leg of the finishing member being juxtaposed to the second wall to thereby provide a transition from the frame to the second wall;

the finishing member further comprising a terminal end portion and a frangible connection joining the terminal end portion to a remainder of the finishing member;

wherein the terminal end portion is adapted to be removed along the frangible connection and thereby reveal a recess at a juncture adjacent to the frame, the remainder of the finishing member and one of the jambs of the opening.

2. The cavity wall construction of claim 1 further comprising:

a bead of caulk positioned in the recess and sealing the juncture between the frame and the second wall.

3. The cavity wall construction of claim 1 wherein the first and second legs are generally perpendicular to each other.

4. The cavity wall construction of claim 1 wherein the opening is one of a window opening and a door opening and the frame is a J-channel frame for one of a window and a door.

5. The cavity wall construction of claim 1 wherein the finishing member is a closed cell foam material and the frangible connection comprises perforations in the closed cell foam material.

6. A cavity wall construction comprising:

a first wall;

a second wall generally parallel to and spaced from the first wall;

wherein the second wall is comprised of courses of masonry units held together with mortar;

an opening in the first and second walls, the opening including spaced jambs on opposite sides of the opening;

a frame sized and configured to fit within the opening, the frame having an outwardly directed channel;

wherein the opening is one of a window opening and a door opening and the frame is a J-channel frame for one of a window and a door;

at least one finishing member positioned at a juncture between the frame and one of the jambs of the opening, a first leg of the finishing member being interposed in the outwardly directed channel of the frame and a second leg of the finishing member being juxtaposed to the second wall to thereby provide a transition from the frame to the second wall

a terminal end portion of the second leg;

a frangible connection joining the terminal end portion to a remainder of the finishing member;

wherein the terminal end portion is adapted to be removed along the frangible connection and thereby reveal a recess adjacent to the frame, the remainder of the finishing member and one of the jambs of the opening; and

a bead of caulk positioned in the recess and sealing the juncture between the frame and the second wall.

7. A frame assembly adapted to be installed into an opening in a wall, the frame assembly comprising:

a frame sized and configured to fit within the opening, the frame having an outwardly directed channel along at least one side thereof; and

at least one finishing member adapted to be positioned at a juncture between the frame and one of the jambs of the opening, the finishing member having a first leg interposed in the outwardly directed channel of the frame and a second leg of the finishing member adapted to be juxtaposed to the wall to thereby provide a transition from the frame to the wall;

the finishing member further comprising a terminal end portion and a frangible connection joining the terminal end portion to a remainder of the finishing member;

wherein the terminal end portion is adapted to be removed along the frangible connection and thereby reveal a recess at a juncture adjacent to the frame, the remainder of the finishing member and one of the jambs of the opening.

8. The frame assembly of claim 7 wherein the first and second legs are generally perpendicular to each other.

9. The frame assembly claim 7 wherein the frame is a J-channel frame, the frame assembly further comprising:

one of a window and a door mounted in the frame.

10. The frame assembly of claim 7 wherein the finishing member is a closed cell foam material and the frangible connection comprises perforations in the closed cell foam material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2019
From: PACC SYSTEMS, I.P., LLC
To: TY-DAS BUILDING PRODUCTS, LLC
Reel/Frame 048632/0750 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2004
From: COLLINS, P. MICHAEL
To: PACC SYSTEMS I.P., LLC
Reel/Frame 016002/0827 →
Continuity (3)
Continuation In Part 1060219800 · Jun 24, 2003
Provisional Application 6039133300 · Jun 25, 2002
Related Publication 20050183359A1 · Aug 25, 2005