IP Library Granted Patent US 7,095,086
Granted Patent B2
US 7,095,086 · App. 11/027,044 · Granted Aug 22, 2006

Semiconductor devices and methods of manufacturing the same

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Quick Facts
Patent No.
US 7,095,086
App. No.
11/027,044
Granted
Aug 22, 2006
Kind
B2
Abstract

Semiconductor devices and methods of manufacturing the same are provided. A disclosed semiconductor device includes: a semiconductor substrate; a gate insulating layer on the active region of the semiconductor substrate; a gate on the gate insulating layer; LDD regions on opposite sides of the gate insulating layer and located in the semiconductor substrate; source/drain regions on the LDD regions; and silicide layers on the surfaces of the gate and the source/drain regions. The source/drain regions are formed by doping impurities in a silicon layer grown by a selective epitaxy.

Claims (72)

1. A method of manufacturing a semiconductor device comprising;

forming an ion implant buffer film an a semiconductor substrate;

doping impurities to form an LDD region on the semiconductor substrate;

removing the ion implant buffer film;

growing a silicon layer by selective epitaxy;

doping ion impurities on the silicon layer to form a heavily doped layer;

forming a nitride film having a cutout wider than a gate forming region on the heavily doped layer;

etching the heavily doped layer using the nitride film as an etch mask to form source/drain regions;

forming a silicide preventing film on an upper surface of the LDD region and on sides of the source/drain regions;

forming lateral spacers within the cutout on lateral sides of the nitride film and on the silicide preventing film;

etching the silicide preventing film and the LDD region using the lateral spacers as an etch mask to expose a surface of the substrate;

forming a gate oxide layer on the exposed surface of the substrate;

forming a gate on the gate oxide layer;

removing the lateral spacers and the nitride film; and

forming silicide layers on the gate and the source/drain regions.

2. A method as defined in claim 1 , wherein forming the gate on the gate oxide layer further comprises:

forming a polysilicon layer on the substrate; and

etching the polysilicon layer to remove a portion of the polysilicon layer farmed outside of the gate forming region.

3. A method as defined in claim 1 , wherein the nitride film has a thickness of about 1000˜2000 Å.

4. A method as defined in claim 1 , wherein the silicon layer has a thickness of about 1000˜3000 Å.

5. A method as defined in claim 1 , wherein the gate oxide layer has a thickness of about 50˜200 Å and is formed by oxidation of the substrate.

6. A method as defined in claim 1 , further comprising:

after forming the suicide layers on the gate and the source/drain regions, fanning an interlayer insulating layer on the substrate, the interlayer insulating layer having contact holes exposing portions of the silicide layer; and

forming conductive plugs by filling the contact holes with conducting material.

7. A method as defined in claim 6 , wherein the conductive plugs are made of tungsten.

8. The method of claim 1 , wherein said step of forming a suicide preventing film comprises oxidizing the upper surface of the LDD region the sides of the source/drain regions using the nitride film as an oxidation hinder.

9. The method of claim 1 , wherein said step of forming lateral spacers comprises:

depositing a second nitride film in the cutout; and

etching the second nitride film to form the spacers.

10. The method of claim 1 , wherein said step of forming silicide layers comprises:

forming layers of metal atoms on the gate and the source/drain region; and

annealing the substrate.

11. A method of manufacturing a semiconductor device comprising;

forming an ion implant buffer film on a semiconductor substrate;

forming an LDD region by doping impurities in the semiconductor substrate;

removing the ion implant buffer film;

growing a silicon layer by selective epitaxy;

doping ion impurities on the silicon layer to form a heavily doped layer;

forming a nitride film having a cutout wider than a gate forming region on the heavily doped layer;

while using the nude film as an etch mask, etching the heavily doped layer to form source/drain regions;

forming spacers on the nitride film;

while using the spacers as an etch mask, etching the LDD region to expose a surface of the substrate;

forming a gate oxide layer on the exposed surface of the substrate;

forming a polysilicon layer to cover the nitride film on the gate oxide layer;

chemical mechanical polishing the polysilicon layer to form a gate;

forming an interlayer insulating layer on the gate;

forming contact holes in to interlayer insulating layer exposing portions of upper surfaces of the gate and the source/drain regions; and

filling the contact holes with conducting material to form conductive plugs.

12. A method as defined in claim 11 , wherein the chemical mechanical polishing of the polysilicon layer is performed until the nitride film is exposed and partially etched.

13. A method as defined in claim 11 , wherein the nitride film has a thickness of about 1000˜2000 Å.

14. A method as defined in claim 11 , wherein the silicon layer has a thickness of about 1000˜3000 Å.

15. A method as defined in claim 11 , wherein the gate oxide layer has a thickness of about 50˜200 Å and is formed by oxidation of the substrate.

16. A method as defined in claim 15 , wherein the conductive plugs are made of tungsten.

17. A method of manufacturing a semiconductor device comprising;

forming an LDD region on a semiconductor substrate;

growing a silicon layer on said LDD region by selective epitaxy;

doping ion impurities on the silicon layer to form a heavily doped layer;

forming a nitride film having a cutout wider than a gate forming region on the heavily doped layer;

etching the heavily doped layer using the nitride film as an etch mask to form source/drain regions; and

forming a gate in the gate forming region between the source/drain regions.

18. The method of claim 17 , wherein the step of forming a gate comprises:

forming a silicide preventing film on an upper surface of the LDD region and on sides of the source/drain regions;

forming spacers within the cutout on sidewalls of the nitride film and the silicide preventing film;

etching the silicide preventing film and the LDD region using the spacers as an etch mask to expose a surface of to substrate;

forming a gate oxide on the exposed surface of the substrate; and

forming the gate on the gate oxide layer.

19. The method of claim 18 , further comprising:

removing the spacers and the nitride film; and

forming silicide layers on the gate and the source/drain regions.

20. The method of claim 19 , wherein the step of forming the gate on the gate oxide layer further comprises:

forming a polysilicon layer on the substrate; and

etching the polysilicon layer to remove a portion of the polysilicon layer formed outside of the gate forming region.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR PREVIOUSLY RECORDED ON REEL 017749 FRAME 0335. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNOR SHOULD BE "DONGBUANAM SEMICONDUCTOR INC.". Recorded Jun 21, 2006
From: DONGBUANAM SEMICONDUCTOR INC.
To: DONGBU ELECTRONICS CO., LTD.
Reel/Frame 017821/0670 →
CHANGE OF NAME Recorded Jun 8, 2006
From: DONGANAM SEMICONDUCTOR INC.
To: DONGBU ELECTRONICS CO., LTD.
Reel/Frame 017749/0335 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2004
From: KOH, KWAN-JU
To: DONGBUANAM SEMICONDUCTOR, INC.
Reel/Frame 016159/0185 →