Push bench method for manufacturing small diameter tubing
The present invention involves cost effective, efficient systems and methods for sizing pipe. In an embodiment of the present invention, a pipe sizing system includes a die having an opening operable to size the pipe, a hydraulic cylinder having at least one rod attached thereto, the hydraulic cylinder and the at least one rod cooperating with each other to push the pipe through the die, and a receiver to guide the pipe as the pipe exits from the die.
1. A method of reducing an outside diameter of a pipe comprising:
positioning the pipe to pass through a die having a longitudinal axis;
pushing the pipe through the die using at least one hydraulic cylinder; and
controlling movement of the pipe vertically (x direction) and laterally (y direction) relative to the longitudinal axis as the pipe exits from the die.
2. The method of claim 1 wherein controlling movement of the pipe comprises holding the pipe generally concentrically aligned with the longitudinal axis as the pipe exits the die.
3. The method of claim 1 further comprising supporting the pipe as the pipe passes through the die.
4. The method of claim 3 further comprising supporting the pipe by initially bracing the pipe at about a mid-section of the pipe.
5. The method of claim 1 further comprising pushing the pipe through the die during a cold finishing process.
6. The method of claim 1 further comprising pushing the pipe through the die with a controlled push speed.
7. The method of claim 1 wherein pushing the pipe through the die comprises reducing an outside diameter of the pipe from about 1% to about 20%.
8. The method of claim 1 further comprising simultaneously pushing a second pipe and a third pipe through a second die and a third die using the at least one hydraulic cylinder.
9. The method of claim 1 wherein pushing the pipe through the die comprises pushing the pipe through the die without the use of a mandrel.
10. A method of reducing an outside diameter of a pipe comprising:
positioning the pipe to pass through a die having a longitudinal axis;
pushing the pipe through the die using at least one hydraulic cylinder;
controlling movement of the pipe relative to the longitudinal axis as the pipe exits from the die; and
varying vertical and lateral movement of the pipe as the pipe exits the die.
11. A method of reducing an outside diameter of a pipe comprising:
positioning the pipe to pass through a die having a longitudinal axis;
pushing the pipe through the die using at least one hydraulic cylinder;
controlling movement of the pipe vertically (x direction) and laterally (y direction) relative to the longitudinal axis as the pipe exits from the die; and
performing at least one post-die operation as the pipe exits from the die.
12. The method of claim 11 wherein performing at least one post-die operation comprises treating the pipe.
13. The method of claim 12 wherein treating the pipe is selected from the group consisting of austenizing the pipe, thermally treating the pipe, quenching the pipe, tempering the pipe, coating the pipe, phosphating the pipe, drilling the pipe and combinations thereof.
14. The method of claim 11 wherein performing at least one post-die operation comprises inspecting the pipe.