Method of making wear-resistant components
A process for cleaning and coating CVT bands includes a precleaning step, an argon sputtering step, a bond layer deposition step, and a final layer deposition.
1 . A method of making a wear-resistant continuously variable transmission belt comprising the steps of:
(1) precleaning said belt;
(2) installing said belt in a chamber and producing a vacuum in said chamber;
(3) sputtering a surface of said belt with argon;
(4) depositing a first layer on said belt;
(5) depositing a diamond-like carbon layer on said belt; and
(6) removal of said belt from said vacuum chamber.
2 . A method of making a wear-resistant continuously variable transmission belt comprising the steps of:
(1) precleaning said belt in a degreasing solution and in an industrial cleaner solution at 55° C.;
(2) rinsing said continuously variable transmission belt after each cleaning step;
(3) cleaning said belt with copious amounts of methanol;
(4) placing said belt in a vacuum chamber and reducing the pressure therein to a predetermined value;
(5) introducing argon into said chamber at a predetermined pressure;
(6) pulsing said chamber and said belt with a bias voltage having a predetermined voltage level cycle and cycle time;
(7) introducing silane gas into said vacuum chamber and cleaning off said argon gas while said bias voltage remains constant;
(8) introducing acetylene gas into said chamber and reducing or withdrawing said silane gas while said bias voltage remains constant;
(9) maintaining said acetylene gas until a diamond-like carbon hydrogen coating is deposited on said bands to a thickness in the range of 1-3 μm;
(10) removing said bias voltage and removing said belt from said vacuum chamber.