IP Library Granted Patent US 7,448,175
Granted Patent B2
US 7,448,175 · App. 11/072,985 · Granted Nov 11, 2008

Drainage system for use in masonry block construction

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Quick Facts
Patent No.
US 7,448,175
App. No.
11/072,985
Granted
Nov 11, 2008
Kind
B2
Abstract

A drainage system for use in concrete masonry unit (CMU) wall construction comprises a tray unit of a size corresponding to size of CMUs, to be received beneath a course of CMUs, in use. The tray unit comprises opposite side flanges to abut a superjacent CMU and supporting a pan therebelow. The pan may be angled from back to front and from side edges to a middle portion thereof to urge water toward a front middle portion of the tray.

Claims (16)

1. A drainage system for use in concrete masonry unit (CMU) wall construction, comprising:

a masonry wall including a plurality of CMUs, each CMU including at least one cavity having a cavity width and the cavity having an inside face adjacent an outside face of the masonry wall;

a tray unit sized and shaped to be received beneath one or more CMUs, in use, the tray unit including a peripheral flange and having a tray width sufficient to extend past the inside face of the one or more CMUs but less than the entire cavity width;

a pan supported by the peripheral flange; and

a strip of water permeable material attached to an upper surface of the pan and extending transversely beyond a front edge of the pan, wherein the pan is inclined downwardly toward the strip and the water permeable material of the strip has a porosity sufficient to permit water to pass therethrough but substantially insufficient to permit mortar and debris to pass therethrough so that water in a hollow core of the CMU drains through the strip.

2. The drainage system of claim 1 , further including a block of water permeable material, the block being positioned above the pan and extending upwardly into a hollow core of a CMU, in use, the water permeable material of the block having a porosity sufficient to permit water to pass therethrough but substantially insufficient to permit mortar and debris to pass therethrough so that water in the hollow core of the CMU drains through the strip.

3. The drainage system of claim 1 , wherein the flange includes a front flange portion and a rear flange portion extending between opposite side flanges to support the pan, the front flange portion including a notch for receiving the strip.

4. The drainage system of claim 3 wherein the pan is sloped downwardly toward the front flange portion.

5. The drainage system of claim 1 further comprising an adhesive layer on the opposite side flanges to adhere to a CMU.

6. The drainage system of claim 4 wherein the strip extends forwardly of the front flange portion.

7. The drainage system of claim 6 wherein the front flange portion includes a support member sized and shaped to support the extending portion of the strip.

8. The drainage system of claim 7 wherein the support member is a rectangular member positioned under the notch.

9. The drainage system of claim 7 wherein the support member is a U-shaped channel.

10. The drainage system of claim 1 wherein the water permeable material is a non-water absorbent randomly oriented fibrous material.

11. The drainage system of claim 2 wherein the block is T shaped having a top part wider than a CMU core and a bottom part narrower than a CMU core.

12. The drainage system of claim 11 wherein the block is taller than a CMU so that the top part bends to conform to a CMU core and the bottom part extends horizontally to cover a portion of the strip disposed in a CMU core.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2022
From: MORTAR NET USA, LTD.
To: MORTAR NET OF OHIO, LLC
Reel/Frame 060679/0310 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2022
From: SOURLIS, TOM
To: MORTAR NET USA, LTD.
Reel/Frame 060630/0375 →
Continuity (2)
Continuation In Part 1044274800 · May 21, 2003
Related Publication 20050138876A1 · Jun 30, 2005