Method of calibrating a clamping mechanism
A new and improved method for calibrating workpiece clamping mechanisms such that once a particular clamping mechanism is calibrated with respect to a particular workpiece to be clamped upon a support surface, the clamping mechanism will always clamp the workpiece with a predetermined, precisely repeatable clamping force. In addition, the method of the present invention may be utilized in conjunction with the calibration of a plurality of clamping mechanisms so as to enable the plurality of clamping mechanisms to always generate the same precise clamping force whereby the multiple clamping mechanisms, utilized to clamp a single workpiece upon a support surface, can in fact clamp different regions of the single workpiece with precisely the same predetermined clamping force such that all regions of the single workpiece are in fact securely clamped.
1. A method for calibrating a clamping mechanism, to be used for clamping a workpiece upon a support surface with a predetermined clamping force, comprising the steps of:
determining the thickness dimension of a particular workpiece to be clamped upon a support surface;
predetermining the amount of clamping force to be generated by a clamping mechanism when the clamping mechanism is clampingly engaged with the particular workpiece so as to securely clamp the particular workpiece upon said support surface by means of said predetermined clamping force;
utilizing a clamping mechanism which can generate a predetermined amount of clamping force as a function of an incremental degree to which said clamping mechanism is to be compressed;
inserting a master calibration block, having a thickness dimension which is less than said thickness dimension of said particular workpiece by an amount which is equal to said incremental degree to which said clamping mechanism is to be compressed, upon said support surface;
movably adjusting said clamping mechanism, with respect to said master calibration block disposed upon said support surface, in a first direction until said clamping mechanism is disposed at a position with respect to said master calibration block wherein said clamping mechanism is disposed in non-compressed contact with said master calibration block disposed upon said support surface; and
locking said clamping mechanism at said adjusted position with respect to said master calibration block,
whereby when said locked and calibrated clamping mechanism is used to clamp said particular workpiece, having said thickness dimension which is greater than said thickness dimension of said master calibration block by said amount which is equal to said incremental degree to which said clamping mechanism is to be compressed so as to generate said predetermined amount of clamping force, upon said support surface, said calibrated clamping mechanism will undergo said incremental degree of compression equal to the difference between said thickness dimensions of said master calibration block and said particular workpiece so as to generate said predetermined amount of clamping force upon said workpiece disposed upon said support surface and thereby securely clamp said workpiece upon said support surface.
2. The method as set forth in claim 1 , further comprising the step of:
utilizing a clamping mechanism which has a finite, precisely defined, repeatable, final clamping position.
3. The method as set forth in claim 2 , further comprising the step of:
utilizing a clamping mechanism which has an over-center locking mechanism for locking said clamping mechanism at said finite, precisely defined, repeatable, final clamping position.
4. The method as set forth in claim 1 , further comprising the step of:
utilizing a clamping mechanism which has a compressible member, for engaging said master calibration block and said particular workpiece, which is capable of undergoing incremental degrees of compression so as to generate predetermined amounts of clamping force as a function of said incremental degrees to which said compressible member is compressed.
5. The method as set forth in claim 1 , further comprising the step of:
movably adjusting said clamping mechanism in a second direction, substantially perpendicular to said first direction, such that said clamping mechanism will be disposed in contact with said master calibration block at a predetermined position defined upon said master calibration block so as to, in turn, be disposed in contact with said particular workpiece at a predetermined position defined upon said particular workpiece.
6. The method as set forth in claim 5 , further comprising the step of:
utilizing clamping mechanisms which respectively have compressible members, for engaging said master calibration block and said particular workpiece, which are capable of undergoing incremental degrees of compression so as to generate said predetermined amounts of clamping force as a function of said incremental degrees to which said compressible members are compressed.
7. A method for calibrating a plurality of clamping mechanisms, to be used for clamping different regions of a workpiece, having the same thickness dimension, upon a support surface with a predetermined clamping force, comprising the steps of:
determining the thickness dimension of a particular workpiece to be clamped upon a support surface;
predetermining the amount of clamping force to be generated by a clamping mechanism when the clamping mechanism is clampingly engaged with the particular workpiece so as to securely clamp the particular workpiece upon said support surface by means of said predetermined clamping force;
utilizing a first clamping mechanism which can generate a predetermined amount of clamping force as a function of an incremental degree to which said first clamping mechanism is to be compressed;
inserting a master calibration block, having a thickness dimension which is less than said thickness dimension of said particular workpiece by an amount which is equal to said incremental degree to which said first clamping mechanism is to be compressed, onto said support surface;
movably adjusting said first clamping mechanism, with respect to said master calibration block disposed upon said support surface, in a first direction until said first clamping mechanism is disposed at a position with respect to said master calibration block wherein said first clamping mechanism is disposed in non-compressed contact with said master calibration block disposed upon said support surface;
locking said first clamping mechanism at said adjusted position with respect to said master calibration block; and
repeating said steps of utilizing clamping mechanisms which can generate predetermined amounts of clamping force as a function of incremental degrees to which said clamping mechanisms are to be compressed; inserting said master calibration block onto said support surface and movably adjusting each one of said plurality of clamping mechanisms, with respect to said master calibration block disposed upon said support surface, in said first direction, until each one of said plurality of clamping mechanisms is disposed at a position with respect to said master calibration block wherein each one of said plurality of clamping mechanisms is disposed in non-compressed contact with said master calibration block disposed upon said support surface; and locking each one of said plurality of clamping mechanisms at said adjusted position with respect to said master calibration block,
whereby when said plurality of locked and calibrated clamping mechanisms are used to clamp said particular workpiece, having said thickness dimension which is greater than said thickness dimension of said master calibration block by said amount which is equal to said incremental degree to which each one of said plurality of clamping mechanisms is to be compressed so as to generate said predetermined amount of clamping force, upon said support surface, each one of said calibrated clamping mechanisms will undergo said incremental degree of compression equal to the difference between said thickness dimensions of said master calibration block and said particular workpiece so as to generate said predetermined amount of clamping force upon said workpiece disposed upon said support surface whereby all of the different regions of said workpiece will be clamped with the same level of clamping force so as to thereby securely clamp said workpiece upon said support surface.
8. The method as set forth in claim 7 , further comprising the step of:
utilizing clamping mechanisms which have finite, precisely defined, repeatable, final clamping positions.
9. The method as set forth in claim 8 , further comprising the step of:
utilizing clamping mechanisms which have over-center locking mechanisms for respectively locking said clamping mechanisms at said finite, precisely defined, repeatable, final clamping positions.
10. The method as set forth in claim 7 , further comprising the step of:
movably adjusting each one of said clamping mechanisms in a second direction, substantially perpendicular to said first direction, such that said clamping mechanisms will be disposed in contact with said master calibration block at predetermined positions upon said master calibration block so as to, in turn, be disposed in contact with said particular workpiece predetermined positions upon said particular workpiece.