IP Library Granted Patent US 7,661,241
Granted Patent B2
US 7,661,241 · App. 11/107,760 · Granted Feb 16, 2010

Universal staircase tool

Assignee: Illinois Tool Works Inc.
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Quick Facts
Patent No.
US 7,661,241
App. No.
11/107,760
Granted
Feb 16, 2010
Kind
B2
Abstract

A new and improved single tool or jig which is universally useable in connection with the fabrication or trimming of left and right side edge portions of stair tread components, left and right end portions of stair tread side edge plank components, and stair riser components, so as to permit all of such components to be properly mated together in order to impart to the exposed or open stair members a seamless finished appearance.

Claims (53)

1. A universal tool for fabricating stair members, comprising:

a work table;

a pair of slot means, each having a substantially hockey-stick configuration, disposed as mirror images with respect to each other, and defined within said work table for defining a profile having a first linear portion and a second angled portion disposed at a predetermined angle with respect to said first linear portion such that when one of the stair tread members, and a corresponding one of the stair tread side edge plank members, are secured upon said work table, a corner portion of the one of the stair tread members, and a corner portion of the corresponding one of the stair tread side edge plank members, can each be provided with a predetermined angled cut portion whereby the angled cut portions of the one of the stair tread members, and of the corresponding one of the stair tread side edge plank members, can together form a mitered joint connection when the one of the stair tread members, and the corresponding one of the stair tread side edge plank members, are joined together; and

clamping means mounted upon said work table, at predetermined positions adjacent to said pair of slot means, for adjustably securing the disposition of stair tread and stair tread side edge plank members upon said work table, as well as for accommodating different thickness portions of the stair tread and stair tread side edge plank members, such that said universal tool, comprising said pair of slot means having said substantially hockey stick configurations and disposed as mirror images with respect to each other, can be used to fabricate both left and right side edge portions of stair tread members, and both left and right end portions of stair tread side edge plank members.

2. The tool as set forth in claim 1 , wherein:

said clamping means, mounted upon said work table, at said predetermined positions adjacent to said slot means, for securing the stair tread and stair tread side edge plank members upon said work table, comprises a plurality of clamping members.

3. The tool as set forth in claim 2 , wherein:

said plurality of clamping members are adjustably mounted upon said work table, with respect to said slot means defined within said work table, so as to enable the stair tread and the stair tread side edge plank members to be cut with different sized profiles.

4. The tool as set forth in claim 2 , wherein:

said plurality of clamping members are removably mounted upon said work table so as to accommodate the disposition of the stair tread and stair tread side edge plank members upon said work table.

5. The tool as set forth in claim 4 , wherein:

said plurality of clamping members are repositionable upon said work table so as to secure the stair tread and stair tread side edge plank members upon said work table at predetermined locations upon said work table with respect to said slot means defined within said work table.

6. The tool as set forth in claim 5 , further comprising:

elongated slot means defined within said work table at predetermined locations within said work table so as to define a predetermined array of said elongated slot means within said work table; and

means for removably securing said plurality of clamping members with respect to said elongated slot means defined within said work table such that predetermined ones of said plurality of clamping members may be relocated within predetermined ones of said elongated slot means defined within said work table so as to accommodate the disposition of the stair tread and stair tread side edge plank members upon said work table.

7. The tool as set forth in claim 6 , wherein:

said elongated slot means, defined within said work table at predetermined locations within said work table so as to define a predetermined array of said elongated slot means within said work table, comprise counterbored sections; and

said means, for removably securing said plurality of clamping members with respect to said elongated slot means defined within said work table such that predetermined ones of said plurality of clamping members may be relocated within predetermined ones of said elongated slot means defined within said work table so as to accommodate the disposition of the stair tread and the stair tread side edge plank members upon said work table, comprise threaded bolts which are to be threadedly engaged with said clamping members and having head portions disposed within said counterbored sections of said elongated slot means.

8. The tool as set forth in claim 1 , wherein:

said clamping means are mounted upon said work table, at predetermined positions adjacent to said pair of slot means, for adjustably securing the disposition of stair riser members upon said work table so as to fabricate the stair riser members with predetermined height dimensions.

9. The tool as set forth in claim 8 , further comprising:

adjustment plate means adjustably mounted upon said plurality of clamping members for engaging nose portions of the stair riser members so as to provide the stair riser members with sized profiles less than the sized profiles of the stair tread side edge plank members such that the nose portions of the stair riser members will be set back from the stair tread side edge plank members.

10. The tool as set forth in claim 1 , wherein:

said clamping means comprises differently sized base members for accommodating the different thickness portions of the stair tread and stair tread side edge plank members.

11. In combination, a plurality of stair members and a universal tool for fabricating the stair members, comprising:

a plurality of stair tread and stair tread side edge plank members;

a work table;

a pair of slot means, each having a substantially hockey-stick configuration, disposed as mirror images with respect to each other, and defined within said work table for defining a profile having a first linear portion and a second angled portion disposed at a predetermined angle with respect to said first linear portion such that when one of said stair tread members, and a corresponding one of said stair tread side edge plank members, are secured upon said work table, a corner portion of said one of said stair tread members, and a corner portion of said corresponding one of said stair tread side edge plank members, can each be provided with a predetermined angled cut portion whereby the angled cut portions of said one of said stair tread members, and of said corresponding one of said stair tread side edge plank members, can together form a mitered joint connection when said one of said stair tread members, and said corresponding one of said stair tread side edge plank members, are joined together; and

clamping means mounted upon said work table, at predetermined positions adjacent to said pair of slot means, for adjustably securing the disposition of said stair tread and said stair tread side edge plank members upon said work table, as well as for accommodating different thickness portions of said stair tread and said stair tread side edge plank members, such that said universal tool, comprising said pair of slot means having said substantially hockey stick configurations and disposed as mirror images with respect to each other, can be used to fabricate both left and right side edge portions of said stair tread members and both left and right end portions of said stair tread side edge plank members.

12. The combination as set forth in claim 11 , wherein:

said clamping means, mounted upon said work table, at said predetermined positions adjacent to said slot means, for securing said stair tread and said stair tread side edge plank members upon said work table, comprises a plurality of clamping members.

13. The combination as set forth in claim 12 , wherein:

said plurality of clamping members are adjustably mounted upon said work table, with respect to said slot means defined within said work table, so as to enable said stair tread and said stair tread side edge plank members to be cut with different sized profiles.

14. The combination as set forth in claim 12 , wherein:

said plurality of clamping members are removably mounted upon said work table so as to accommodate the disposition of said stair tread and said stair tread side edge plank members upon said work table.

15. The combination as set forth in claim 14 , wherein:

said plurality of clamping members are repositionable upon said work table so as to secure said stair tread and said stair tread side edge plank members upon said work table at predetermined locations upon said work table with respect to said slot means defined within said work table.

16. The combination as set forth in claim 15 , further comprising:

elongated slot means defined within said work table at predetermined locations within said work table so as to define a predetermined array of said elongated slot means within said work table; and

means for removably securing said plurality of clamping members with respect to said elongated slot means defined within said work table such that predetermined ones of said plurality of clamping members may be relocated within predetermined ones of said elongated slot means defined within said work table so as to accommodate the disposition of said stair tread and said stair tread side edge plank members upon said work table.

17. The combination as set forth in claim 16 , wherein:

said elongated slot means, defined within said work table at predetermined locations within said work table so as to define a predetermined array of said elongated slot means within said work table, comprise counterbored sections; and

said means, for removably securing said plurality of clamping members with respect to said elongated slot means defined within said work table such that predetermined ones of said plurality of clamping members may be relocated within predetermined ones of said elongated slot means defined within said work table so as to accommodate the disposition of the stair tread and the stair tread side edge plank members upon said work table, comprise threaded bolts which are to be threadedly engaged with said clamping members and having head portions disposed within said counterbored sections of said elongated slot means.

18. The combination as set forth in claim 11 further comprising:

means defined upon said joined together stair tread and stair tread side edge plank members for preventing relative movement of said stair tread and said stair tread side edge plank members with respect to each other in a direction perpendicular to the plane within which their joint connection is defined.

19. The combination as set forth in claim 18 , wherein:

said means defined upon said joined together stair tread and stair tread side edge plank members for preventing said relative movement of said stair tread and said stair tread side edge plank members with respect to each other in said direction perpendicular to the plane within which their joint connection is defined is selected from the group comprising a key member and beveled interfaces.

20. The combination as set forth in claim 11 , wherein:

said clamping means are mounted upon said work table, at predetermined positions adjacent to said pair of slot means, for adjustably securing the disposition of stair riser members upon said work table so as to fabricate the stair riser members with predetermined height dimensions.

21. The combination as set forth in claim 20 , further comprising:

adjustment plate means adjustably mounted upon said plurality of clamping members for engaging nose portions of said stair riser members so as to provide said stair riser members with sized profiles less than the sized profiles of said stair tread side edge plank members such that nose portions of said stair riser members will be set back from said stair tread side edge plank members.

22. The combination as set forth in claim 11 , wherein:

said clamping means comprises differently sized base members for accommodating the different thickness portions of the stair tread and stair tread side edge plank members.

Assignments (6)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS, PREVIOUSLY RECORDED AT REEL 029341, FRAME 0279 Recorded Aug 5, 2024
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: WILSONART LLC
Reel/Frame 068550/0962 →
NOTICE AND CONFIRMATION OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 21, 2012
From: WILSONART LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 029341/0279 →
MERGER Recorded Nov 16, 2012
From: PREMARK RWP HOLDINGS, LLC
To: WILSONART LLC
Reel/Frame 029314/0482 →
CHANGE OF NAME Recorded Nov 14, 2012
From: PREMARK RWP HOLDINGS, INC.
To: PREMARK RWP HOLDINGS, LLC
Reel/Frame 029295/0950 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2006
From: ILLINOIS TOOL WORKS INC.
To: PREMARK RWP HOLDINGS, INC.
Reel/Frame 017274/0466 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2005
From: GOSIS, ANATOLY; EDWARDS, RICHARD L.; KIMBALL, HOWARD W.; MARSHALL, ANTHONY BRENT
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 016493/0103 →
Continuity (1)
Related Publication 20060230851A1 · Oct 19, 2006