Waste heat energy recovery method and system
The current invention provides methods and apparatus for integrating a high temperature waste heat recovery system with a chemical or refining process which requires heat energy at a temperature less than the operational temperature of the waste heat recovery system. Additionally, the current invention provides methods and apparatus suitable for retrofitting existing process units requiring heat energy at a temperature of T 2 with a waste heat recovery system operating at temperature of T 1 where T 1 is greater than T 2.
1. An integrated system for transferring heat energy from a waste heat source to a processing unit comprising:
a waste heat transfer system and a pump free closed hydrostatic flow system;
said waste heat transfer system comprising:
a waste heat source;
a waste heat exchanger;
a first fluid circulation system providing fluid communication between said waste heat exchanger and said pump free closed hydrostatic flow system:
a heat transfer fluid carried within said first fluid circulation system;
said pump free closed hydrostatic flow system comprising:
a waste heat vaporizer in fluid communication with the first fluid circulation system;
a second fluid circulation system providing fluid communication between said waste heat vaporizer and said processing unit;
a second heat transfer fluid carried within said second fluid circulation system of said pump free closed hydrostatic flow system;
said waste heat vaporizer transfers heat energy from said waste heat transfer system to said pump free closed hydrostatic flow system and said processing unit.
2. The integrated system of claim 1 , wherein said second heat transfer fluid is water and said pump free closed hydrostatic flow system is a pump free closed hydrostatic flow steam system further comprising a supplemental source of steam.
3. The integrated system of claim 1 , wherein said processing unit is an alkanolamine regeneration unit comprising an amine reboiler and an amine still and wherein said waste heat vaporizer is positioned at an elevation lower than said amine reboiler.
4. An integrated system for recovering heat energy at a temperature T 1 from a high temperature waste heat source and transferring the recovered heat energy to a processing unit operating at a temperature T 2 said system comprising:
a waste heat transfer system comprising:
a high temperature waste heat source;
a heat exchanger;
a heat transfer fluid;
a pump free closed hydrostatic flow steam system comprising:
water;
a waste heat vaporizer; and,
a heat exchanger.
5. The integrated system of claim 4 , where said waste heat vaporizer transfers heat energy from said waste heat transfer system to said pump free closed hydrostatic flow steam system and said processing unit, wherein the temperature of the heat energy from said waste heat vaporizer is T 1 and the temperature of the heat energy transferred to said processing unit is T 2 .
6. The integrated system of claim 4 , further comprising a supplemental steam boiler.
7. The integrated system of claim 6 , wherein said processing unit is an alkanolamine regeneration unit comprising an amine still and wherein said heat exchanger of said pump free closed hydrostatic flow steam system is an amine reboiler and wherein said waste heat vaporizer and said supplemental steam boiler are located at an elevation lower than said amine reboiler.