Liquefying and storing a gas
Apparatus and methods for improving the safety and efficiency and decreasing the cost of producing liquid oxygen with a small-scale use liquefaction device, according to various embodiments of the present invention. In one embodiment, a switch is electrically coupled to a storage dewar pressurizing means, the switch positioned to be activated by a portable dewar upon engagement of portable dewar with storage dewar. Cryocooler and/or cooling fan enter low power mode when dewar liquid level reaches a predetermined level, and to return to a fall power mode when dewar liquid level drops to another predetermined level. A cold finger of the cryocooler extends within the dewar and may prevent overfilling of the dewar. The cold finger has a temperature gradient. As the gas liquefies and fills the dewar, the liquid level rises only to a level on the cold finger at which the temperature exceeds the boiling point of oxygen.
1. A method for reducing power consumption in residential medical gas liquefaction and storage, the method comprising:
receiving a feed stream of gas from an oxygen concentrator;
liquefying at least part of the feed stream of gas via a cryocooler;
containing the liquefied gas in a container;
mounting a liquid level sensor within the container, the liquid level sensor operable to detect a liquid level in the container;
initiating a low power operational mode of the cryocooler when the liquid level reaches a first predetermined liquid level by reducing a power supply of the cryocooler to a predetermined low power setting; and
restoring the power supply of the cryocooler to a predetermined full power setting when the liquid level has dropped below a second predetermined liquid level, wherein the second predetermined liquid level is different from the first predetermined liquid level.
2. The method of claim 1 , wherein the first predetermined liquid level is a full liquid level.
3. The method of claim 1 , wherein the second predetermined liquid level is a three-fourths frill liquid level.
4. The method of claim 1 , wherein initiating the low power operational mode of the cryocooler further comprises:
providing a cooling fan operable to remove heat from the cryocooler;
reducing a power supply of the cooling fan to another predetermined low power setting; and
restoring the power supply of the cooling fan to another predetermined full power setting when the liquid level has dropped to the second predetermined liquid level.
5. The method of claim 1 , wherein the cryocooler comprises a cold surface, and wherein initiating the low power operational mode of the cryocooler comprises:
selecting a maintenance temperature for the cold surface needed to maintain the liquid level at full;
monitoring a temperature of the cold surface; and
varying a power supply of the cryocooler to maintain the temperature at the maintenance temperature.
6. The method of claim 1 , the method excluding:
varying pressure within the container or flow rate of the feed stream of gas during liquefaction.
7. The method of claim 1 , wherein the liquid level sensor is a capacitive-type liquid level sensor.
8. A method for reducing power consumption in residential medical gas liquefaction and storage, the method comprising:
receiving a feed stream of gas from an oxygen concentrator;
providing a cryocooler comprising a condenser, the condenser operable to liquefy at least part of the feed stream of gas for containment in a container;
mounting a liquid level sensor within the container, the liquid level sensor operable to detect a liquid level in the container;
initiating a low power operational mode of the cryocooler when the liquid level reaches a first predetermined liquid level by reducing a power supply of the cryocooler to a predetermined low power setting; and
restoring the power supply of the cryocooler to a predetermined full power setting when the liquid level has dropped below a second predetermined liquid level, wherein the second predetermined liquid level is different from the first predetermined liquid level.
9. The method of claim 8 , wherein the first predetermined liquid level is a full liquid level.
10. The method of claim 8 , wherein the second predetermined liquid level is a three-fourths frill liquid level.
11. The method of claim 8 , wherein initiating the low power operational mode of the cryocooler further comprises:
providing a cooling fan operable to remove heat from the cryocooler;
reducing a power supply of the cooling fan to another predetermined low power setting; and
restoring the power supply of the cooling fan to another predetermined full power setting when the liquid level has dropped to the second predetermined liquid level.
12. The method of claim 8 , wherein initiating the low power operational mode of the cryocooler comprises:
selecting a maintenance temperature for the condenser needed to maintain the liquid level at full;
monitoring a temperature of the condenser; and
varying a power supply of the cryocooler to maintain the temperature at the maintenance temperature.
13. The method of claim 8 , the method excluding:
varying pressure within the container or flow rate of the feed stream of gas during liquefaction.
14. The method of claim 8 , wherein the liquid level sensor is a capacitive-type liquid level sensor.