Packaged, developed dough production in low pressure package, and related methods
View Patent ↗Described are developed, refrigerator-stable, dough compositions in low pressure packages and related methods, wherein the dough compositions contain chemical leavening agents that include an encapsulated basic agent.
1. A refrigerated packaged dough product comprising a raw developed dough composition in a low pressure package, the dough composition comprising
fat in an amount that is no more than 5 percent of the total dough composition,
encapsulated basic chemical leavening agent, and
soluble acidic chemical leavening agent, and
glucose oxidase enzyme,
the dough having a pH in the range from 5 to 6.5, after 2 weeks of refrigerated storage; wherein the packaged dough product has essentially no headspace.
2. The product of claim 1 wherein after 6 weeks of storage at 40 degrees Fahrenheit, the developed dough composition has a raw specific volume in the range from 1.2 to 1.7 cubic centimeters per gram.
3. The product of claim 1 wherein after 6 weeks of refrigerated storage at 40 degrees Fahrenheit, the dough can be baked to a baked specific volume in the range from 3 to 4.5 grams per centimeter.
4. The product of claim 1 wherein the raw dough composition comprises soluble acidic chemical leavening agent selected from the group consisting of sodium acid pyrophosphate, glucono-delta-lactone, and mixtures thereof.
5. The product of claim 4 wherein after 6 weeks of storage at 40 degrees Fahrenheit, the dough pH in the range from 5 to 6.5.
6. The product of claim 1 wherein the raw dough composition comprises soluble acidic chemical leavening agent and insoluble acidic chemical leavening agent.
7. The product of claim 1 wherein the developed dough comprises
from 30 to 70 weight percent flour,
from 0.05 to 3 weight percent soluble acidic chemical leavening agent,
from 0.03 to 1.5 weight percent insoluble acidic chemical leavening agent, and
from 0.2 to 1.5 weight percent encapsulated basic chemical leavening agent, based on the total weight of the dough composition.
8. The refrigerator-stable, packaged dough product of claim 1 wherein the developed dough composition comprises
from 0.2 to 1.5 parts by weight encapsulated basic leavening agent and,
from 0.3 to 3 parts by weight soluble acidic chemical leavening agent selected from the group consisting of glucono-delta-lactone, sodium acid pyrophosphate, and mixtures thereof, in a low pressure package.
9. The product of claim 8 wherein after 6 weeks of storage at 40 degrees Fahrenheit, the pH in the range from 5 to 6.5.
10. A refrigerator-stable, packaged dough product comprising a developed dough composition comprising
fat in an amount that is no more than 5 percent by weight of the dough composition,
glucose oxidase enzyme,
encapsulated basic chemical leavening agent,
from 0.05 to 3 weight percent soluble acidic chemical leavening agent, and
from 0.03 to 1.5 weight percent insoluble acidic chemical leavening agent, wherein the packaged dough product has essentially no headspace.
11. The product of claim 10 wherein after 6 weeks of storage at 40 degrees Fahrenheit, the developed dough composition has a raw specific volume in the range from 1.2 to 1.7 cubic centimeters per gram.
12. The product of claim 10 wherein after 6 weeks of storage at 40 degrees Fahrenheit, the pH in the range from 5 to 6.5.
13. A method of preparing a packaged dough product, the method comprising
providing a developed dough composition comprising
encapsulated basic chemical leavening agent, and
soluble acidic chemical leavening agent,
glucose oxidase enzyme,
in a package having essentially no headspace, and
storing the packaged dough composition at refrigerated storage temperature for at least two weeks,
wherein the pH of the dough composition remains below 6.5 for at least 2 weeks of refrigerated storage.
14. The method of claim 13 wherein the developed dough, when placed in the package, has a raw specific volume in the range from 0.9 to 1.5 cubic centimeters per gram.
15. The method of claim 13 comprising:
providing the developed dough,
freezing the developed dough,
placing the frozen dough composition into a package,
reducing headspace of the package containing the frozen dough composition while the dough composition is frozen, and
storing the packaged dough composition at refrigerated storage temperature for at least two weeks.
16. The method of claim 13 wherein the dough is placed in the package at a raw specific volume in the range from 0.9 to 1.2 cubic centimeters per gram, and the dough leavens inside the package during refrigerated storage to a raw specific volume in the range from 1.2 to 1.7 cubic centimeters per gram.
17. The method of claim 16 wherein the package has an internal pressure of less than about 15 pounds per square inch (1 atmosphere) absolute.
18. A method of preparing a packaged dough product, the method comprising
providing a developed dough composition comprising
from 0.2 to 1.5 parts by weight encapsulated basic leavening agent and,
from 0.3 to 3.5 parts by weight glucono-delta-lactone acidic chemical leavening agent, and
glucose oxidase enzyme,
freezing the dough composition,
placing the frozen dough composition into a low pressure package,
reducing headspace of the package containing the frozen dough composition while the dough composition is frozen, and
storing the packaged dough composition at refrigerated storage temperature for at least two weeks.
19. The method of claim 18 wherein the pH of the dough, after 2 weeks of refrigerated storage, is in the range from 5 to 6.5.
20. The method of claim 19 wherein after 6 weeks of refrigerated storage at 40 degrees Fahrenheit, the dough can be baked to a baked specific volume in the range from 3 to 4.5 cubic centimeters per gram.