Granted Patent B2

US 7,293,906 · App. 11/136,170 · Granted Nov 13, 2007

Abstract

Claims (37)

1. An apparatus comprising:

a light source comprising a plurality of LED dies arranged in an array along a first direction, each LED die emitting light in a second direction;

a light pipe comprising a layer of transparent material having a top surface, a bottom surface, and an edge surface;

a reflector that reflects light from said LED dies traveling in said second direction into said edge surface of said light pipe such that a portion of said light is reflected by said top and bottom surfaces of said light pipe;

wherein said light leaves said LED dies within a predetermined cone of rays in which at least one ray is substantially perpendicular to said bottom surface and said ray is reflected into said light pipe by said reflector such that said light ray is totally reflected by said top surface of said light pipe.

2. An apparatus comprising:

a light source comprising a plurality of LED dies arranged in an array along a first direction, each LED die emitting light in a second direction;

a light pipe comprising a layer of transparent material having a top surface, a bottom surface, and an edge surface;

a reflector that reflects light from said LED dies traveling in said second direction into said edge surface of said light pipe such that a portion of said light is reflected by said top and bottom surfaces of said light pipe;

wherein said LED dies are bonded to a substrate;

wherein said substrate further comprises a metal core with an insulating layer bonded to one surface of said metal core; and

a transparent medium that fills a volume between said reflector and said substrate such that said dies are covered by said transparent medium.

3. The apparatus of claim 1 wherein said bottom surface of said layer of transparent material comprises features that scatter light striking said features, at least some of said light being scattered toward said top surface at an angle such that said scattered light exits said top surface of said layer of transparent material.

4. The apparatus of claim 1 wherein said LED dies are bonded to a substrate.

5. An apparatus comprising:

a light source comprising a plurality of LED dies arranged in an array along a first direction, each LED die emitting light in a second direction;

a light pipe comprising a layer of transparent material having a top surface, a bottom surface, and an edge surface;

a reflector that reflects light from said LED dies traveling in said second direction into said edge surface of said light pipe such that a portion of said light is reflected by said top and bottom surfaces of said light pipe;

wherein said LED dies are bonded to a substrate; and

wherein said substrate further comprises a metal core with an insulating layer bonded to one surface of said metal core.

6. The apparatus of claim 1 wherein said reflector comprises a cylindrical reflector having an axis parallel to said first direction.

7. The apparatus of claim 5 further comprising a plurality of electrically conductive traces on said insulating layer, each die being electrically connected to at least one of said electrically conductive traces.

8. The apparatus of claim 7 wherein said dies are connected to one of said traces such that said dies are connected in series.

9. The apparatus of claim 4 wherein said substrate comprises a reflective surface different from said reflector for reflecting light from said LED dies.

10. The apparatus of claim 1 wherein said LED dies comprise dies that emit light in different wavelength bands.

11. The apparatus of claim 10 wherein said LED dies that are adjacent to one another in said array emit light in different wavelength bands.

12. The apparatus of claim 1 wherein each LED die comprises a die top surface and a die side surface, said light emitted in said second direction leaving said die top surface and wherein said apparatus further comprises a side-light reflector for re-directing light emitted from said die side surface of one of said LED dies to a directional parallel to said second direction.

13. The apparatus of claim 12 wherein said side-light reflector comprises particles that scatter light suspended in a transparent medium that is located between said LED dies in said light array.

14. A method for illuminating a surface comprising:

providing a light source comprising a plurality of LED dies arranged in an array along a first direction, each LED die emitting light in a second direction;

providing a light pipe comprising a layer of transparent material having a top surface, a bottom surface, and an edge surface, said top surface being adjacent to said surface to be illuminated;

reflecting light from said LED dies traveling in said second direction into said edge surface of said light pipe such that a portion of said light is reflected by said top and bottom surfaces of said light pipe,

wherein said light leaves said LED dies within a predetermined cone of rays in which at least one ray is substantially perpendicular to said bottom surface and said ray is reflected into said light pipe by said reflector such that said light ray is totally reflected by said top surface of said light pipe.

15. The method of claim 14 further comprising scattering light from said bottom surface of said light pipe toward said top surface at an angle such that said scattered light exits said top surface of said layer of transparent material.

16. The method of claim 14 wherein said LED dies comprise dies that emit light in different wavelength bands.

17. The method of claim 16 wherein said dies that are adjacent to one another in said array emit light in different wavelength bands.

18. The method of claim 16 wherein light leaving said top surface of said light pipe layer is perceived as being white light by a person viewing that light.

Assignments (7)