Resistor material with metal component for use in circuitized substrates, circuitized substrate utilizing same, method of making said ciruitized substrate, and information handling system utilizing said ciruitized substrate
View Patent ↗A material for use as part of an internal resistor within a circuitized substrate includes a polymer resin and a quantity of nano-powders including a mixture of at least one metal component and at least one ceramic component. The ceramic component may be a ferroelectric ceramic and/or a high surface area ceramic and/or a transparent oxide and/or a dope manganite. Alternatively, the material will include the polymer resin and nano-powders, with the nano-powders comprising at least one metal coated ceramic and/or at least one oxide coated metal component. A circuitized substrate adapted for using such a material and resistor therein and a method of making such a substrate are also provided. An electrical assembly (substrate and at least one electrical component) and an information handling system (e.g., personal computer) are also provided.
1. A circuitized substrate comprising:
a first dielectric layer;
first and second electrical conductors spacedly positioned on said first dielectric layer;
a quantity of resistor material positioned on said first dielectric layer in contact with said first and second electrical conductors, said quantity of resistor material including a polymer resin and a quantity of non-fired nano-powders including a mixture of at least one metal component and at least one ferroelectric ceramic component, said nano-powders having a particle size within the range of from about 0.01 micron to about 0.9 micron and a surface area within the range of from about 2 to about 20 square meters per gram, said particles of said metal component including a coating of said polymer resin thereon such that said metal particles do not form a single continuous conductive path through said resistor material; and
a second dielectric layer positioned over said first and second electrical conductors and said quantity of resistor material such that said quantity of resistor material comprises an internal resistor within said substrate.
2. The circuitized substrate of claim 1 wherein each of said first and second dielectric layers comprises an organic dielectric material selected from the group of polymer materials consisting of fiberglass-reinforced epoxy resins, polytetrafluoroethylene, polyimides, polyamides, cyanate resins, polyphenylene ether resins, photo-imageable materials, and combinations thereof.
3. The circuitized substrate of claim 1 wherein said first and second electrical conductors are each comprised of copper or copper alloy material.
4. The circuitized substrate of claim 1 further including a third dielectric layer positioned on said first dielectric layer opposite said second dieletic layer, and first and second electrically conductive layers positioned on said second and third dielectric layers, respectively, said first and second electrically conductive layers being electrically coupled to said first and second conductors, respectively.
5. The circuitized substrate of claim 4 further including an opening within said second dielectric layer between said first electrical conductor and said first conductive layer and a second quantity of said resistor material therein, said second quantity of resistor material within said opening contacting said first electrical conductor and said first conductive layer and comprising an internal resistor within said second dielectric layer.
6. A circuitized substrate comprising:
a first dielectric layer;
first and second electrical conductors spacedly positioned on said first dielectric layer;
a quantity of resistor material positioned on said first dielectric layer in contact with said first and second electrical conductors, said quantity of resistor material including a polymer resin and a quantity of non-fired nano-powders including a mixture of at least one metal component and at least one high surface area ceramic component, said nano-powders having a particle size within the range of from about 0.01 micron to about 10 microns and a surface area within the range of from about 1 to about 1500 square meters per gram, said particles of said metal component including a coating of said polymer resin thereon such that said metal particles do not form a single continuous conductive path through said resistor material; and
a second dielectric layer positioned over said first and second electrical conductors and said quantity of resistor material such that said quantity of resistor material comprises an internal resistor within said substrate.
7. The circuitized substrate of claim 6 wherein each of said first and second dielectric layers comprises an organic dielectric material selected from the group of polymer materials consisting of fiberglass-reinforced epoxy resins, polytetrafluoroethylene, polyimides, polyamides, cyanate resins, polyphenylene ether resins, photo-imageable materials, and combinations thereof.
8. The circuitized substrate of claim 6 wherein said first and second electrical conductors are each comprised of copper or copper alloy material.
9. The circuitized substrate of claim 6 further including a third dielectric layer positioned on said first dielectric layer opposite said second dielectric layer, and first and second electrically conductive layers positioned on said second and third dielectric layers, respectively, said first and second electrically conductive layers being electrically coupled to said first and second conductors, respectively.
10. The circuitized substrate of claim 9 further including an opening within said second dielectric layer between said first electrical conductor and said first conductive layer and a second Quantity of said resistor material therein, said second quantity of resistor material within said opening contacting said first electrical conductor and said first conductive layer and comprising an internal resistor within said second dielectric layer.