IP Library › Granted Patent US 7,587,161
Granted Patent B2
US 7,587,161 · App. 11/194,589 · Granted Sep 8, 2009

Fixer and image forming apparatus

Assignee: Ricoh Company, Ltd.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,587,161
App. No.
11/194,589
Granted
Sep 8, 2009
Kind
B2
Abstract

A fixer fixing a toner including a binder resin and a colorant on a recording medium upon application of at least one of heat and pressure, including: a fixing member fixing the toner on the recording medium; a pressurizing member pressurizing the toner thereon; and a cleaning member collecting the toner from the fixing member or the pressurizing member onto the cleaning member, wherein a storage modulus of the toner collected on the cleaning member is larger than a storage modulus thereof before fixed.

Claims (56)

1. A fixer fixing a toner comprising a binder resin and a colorant on a recording medium upon application of at least one of heat and pressure, comprising:

a fixing member configured to fix the toner on the recording medium;

a pressurizing member configured to pressurize the toner thereon;

a cleaning member configured to collect the toner from the fixing member or the pressurizing member onto the cleaning member; and

a feeder configured to feed a reactive material to the cleaning member, wherein the reactive material is a material that reacts with the toner to increase the storage modulus of the toner on the cleaning member, wherein the reactive material is a metallic compound,

wherein a storage modulus of the toner collected on the cleaning member is larger than a storage modulus thereof before fixed.

2. The fixer of claim 1 , wherein the fixing member is a fixing roller and the pressurizing member is a pressure roller.

3. The fixer of claim 1 , wherein the fixing member is a fixing belt extended and suspended on plural rollers, the pressurizing member is a pressure roller, and the cleaning member is a cleaning roller.

4. The fixer of claim 3 , wherein the cleaning roller has a ten-point mean roughness Rz of from 3 to 50 μm.

5. The fixer of claim 3 , wherein the cleaning roller is coated with a reactive material enlarging a storage modulus of the binder resin.

6. The fixer of claim 5 , wherein the reactive material is a metallic compound.

7. The fixer of claim 1 , wherein the toner has a storage modulus of from 5.0×10 3 to 5.0×10 4 Pa at 120° C. and a storage modulus of from 1.0×10 3 to 3.0×10 4 Pa at 180° C. before heated in the fixer.

8. The fixer of claim 1 , wherein a difference between a storage modulus G′ 1 of the toner at 120° C. before a reactive material is fed thereto and a storage modulus G′ 2 thereof at 120° C. after the reactive material is fed thereto satisfies the following relationship:

0< G′ 2 −G′ 1≦10,000 Pa.

9. The fixer of claim 1 , wherein the toner collected on the cleaning member has a storage modulus at 120° C. of up to 100 times larger than a storage modulus at 120° C. thereof before being heated in the fixer.

10. The fixer of claim 1 , wherein the toner collected on the cleaning member has a storage modulus at 180° C. of up to 10 times larger than a storage modulus at 180° C. thereof before being heated in the fixer.

11. The fixer of claim 1 , wherein the binder resin comprises a polyester resin having an acid value of from 1.0 to 50.0 mg KOH/g.

12. The fixer of claim 1 , wherein the toner comprises a charge controlling agent.

13. The fixer of claim 12 , wherein the charge controlling agent is a salicylic acid metal complex included in the toner in an amount of from 0.5 to 6.0% by weight.

14. The fixer of claim 1 , wherein the toner further comprises a release agent.

15. The fixer of claim 1 , wherein the toner further comprises a metallic compound subjecting a prepolymer to an elongation or a crosslinking reaction upon receipt of heat.

16. The fixer of claim 15 , wherein the metallic compound is a salicylic acid metal complex.

17. The fixer of claim 1 , wherein the toner has an average circularity not less than 0.94.

18. The fixer of claim 1 , wherein the toner is prepared by a method comprising:

dissolving or dispersing a polyester resin, a compound having an active hydrogen, a polymer having a group capable of reacting with the compound having an active hydrogen, a colorant and a release agent in an organic solvent to prepare a toner constituent; and

dispersing the toner constituent in an aqueous medium to subject the toner constituent to at least one of an elongation reaction and a crosslinking reaction.

19. The fixer of claim 1 , wherein the toner is prepared by a method comprising:

mixing and kneading a polyester resin, a compound having an active hydrogen, a polymer having a group capable of reacting with the compound having an active hydrogen, a colorant and a release agent upon application of heat to prepare a kneaded mixture; and

cooling and pulverizing the kneaded mixture.

20. The fixer of claim 1 , wherein the toner has a volume-average particle diameter (Dv) of from 3.0 to 8.0 μm, and a ratio (Dv/Dn) thereof to a number-average particle diameter (Dn) of from 1.00 to 1.40.

21. The fixer of claim 1 , wherein the toner has a shape factor SF- 1 of from 100 to 180 and a shape factor SF- 2 of from 100 to 180.

22. The fixer of claim 1 , wherein the toner has the shape of a spindle, and wherein a ratio (r 2 /r 1 ) of a major axis particle diameter (r 1 ) of the toner to a minor axis particle diameter (r 2 ) thereof is from 0.5 to 1.0 and a ratio (r 3 /r 2 ) of a thickness (r 3 ) of the toner to the minor axis particle diameter (r 2 ) thereof is from 0.7 to 1.0.

23. The fixer of claim 1 , wherein the feeder is a feed roller.

24. The fixer of claim 1 , wherein the cleaning member comprises a coated layer comprising:

a reactive material enlarging a storage modulus of the binder resin; and

a coating resin,

wherein the coated layer is plural.

25. The fixer of claim 24 , wherein a ratio Dcore (the reactive material/the binder resin) at a contact part of the coated layer to a metallic shaft of the cleaning member and a ratio Dsurface (the reactive material/the binder resin) in the surface thereof satisfy the following relationship:

Dcore>Dsurface.

26. The fixer of claim 24 , wherein the coated layer comprises at least:

a first coated layer located overlying the metallic shaft of the cleaning member; and

a second coated layer located overlying the first coated layer,

wherein the first coated layer includes the reactive material in a larger amount than the second coated layer per unit volume.

27. The fixer of claim 26 , wherein the first coated layer includes the reactive material (RM) and the coating resin (CR) in an amount (RM/CR) of 30% to 70%/70% to 30% by weight.

28. The fixer of claim 24 , wherein the coating resin has a functional group reacting with the reactive material at the end.

29. The fixer of claim 28 , wherein the functional group is a carboxylic acid.

30. An image forming apparatus comprising:

an image bearer;

a charger configured to charge the image bearer;

an irradiator configured to irradiate the image bearer to form an electrostatic latent image thereon;

an image developer configured to develop the electrostatic latent image with a toner to form a toner image thereon;

a transferer configured to transfer the toner image onto a recording member;

a cleaner configured to remove the toner remaining on the image bearer; and

a fixer configured to fix the toner image on the recording member,

wherein the fixer is the fixer according to claim 1 .

31. A process cartridge detachable from the image forming apparatus according to claim 30 , comprising an image bearer; and at least one of a charger, an image developer and a cleaner.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE 7TH ASSIGNOR'S NAME PREVIOUSLY RECORDED ON REEL 016833 FRAME 0368. ASSIGNOR CONFIRMS THE ASSIGNMENT. Recorded Dec 22, 2005
From: YAMADA, HIROSHI; AWAMURA, JUNICHI; SUZUKI, TOMOMI; HIGUCHI, HIROTO; SHIMOTA, NAOHITO; TOMITA, MASAMI; SASAKI, FUMIHIRO; NANYA, TOSHIKI
To: RICOH COMPANY, LTD.
Reel/Frame 017390/0858 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2005
From: YAMADA, HIROSHI; AWAMURA, JUNICHI; SUZUKI, TOMOMI; HIGUCHI, HIROTO; SHIMOTA, NAOHITO; TOMITA, MASAMI; SASAKI, SUMIHIRO; NANYA, TOSHIKI
To: RICOH COMPANY, LTD.
Reel/Frame 016833/0368 →
Priority Claims (4)
JP 2004-226198 · Aug 2, 2004 · national
JP 2004-271385 · Sep 17, 2004 · national
JP 2004-272161 · Sep 17, 2004 · national
JP 2004-272595 · Sep 17, 2004 · national
Continuity (1)
Related Publication 20060024097A1 · Feb 2, 2006