IP Library Granted Patent US 7,377,689
Granted Patent B2
US 7,377,689 · App. 11/216,760 · Granted May 27, 2008

Transformer temperature monitoring and control

Assignee: Qualitrol Corporation
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,377,689
App. No.
11/216,760
Granted
May 27, 2008
Kind
B2
Abstract

According to one embodiment an apparatus to monitor the temperature of a transformer is disclosed. The apparatus includes a fiber optic cable having a temperature sensing probe on one end embedded in windings of a transformer. An optical converter transmits light to the probe and receives light from the probe, and converts the light received to an electrical signal. The light received back from the probe is controlled by temperature of the probe. Monitors are used to monitor different parameters of the transformer. A controller generates a simulated winding temperature based on data received from the monitors and converts the electrical signal to a direct winding temperature. The controller analyzes the operation of the transformer by comparing the direct winding temperature to the simulated winding temperature. Other embodiments are disclosed herein.

Claims (38)

1. An apparatus to monitor the temperature of a transformer, the apparatus comprising:

a fiber optic cable having a temperature sensing probe on one end, wherein the probe is embedded in windings of a transformer;

an optical converter to transmit light to the probe via the fiber optic cable, to receive light from the probe via the fiber optic cable, and to convert the light received to an electrical signal, wherein the light received back from the probe is controlled by temperature of the probe;

monitors to monitor different parameters of the transformer; and

a controller to receive data from said monitors and the electrical signal from said optical converter, wherein the controller generates a simulated winding temperature based on data from the monitors, wherein the controller converts the electrical signal to a direct winding temperature, and wherein the controller analyzes the operation of the transformer by comparing the direct winding temperature to the simulated winding temperature.

2. The apparatus of claim 1 , wherein the fiber optic cable is a bundled fiber optic cable.

3. The apparatus of claim 1 , wherein the probe includes a phosphorous tip that emits an afterglow when excited.

4. The apparatus of claim 3 , wherein the afterglow is a red fluorescent.

5. The apparatus of claim 3 , wherein persistence of the afterglow is based on temperature.

6. The apparatus of claim 5 , wherein said optical converter includes a photodetcor to receive the afterglow and generate an electrical signal indicative of temperature based thereon.

7. The apparatus of claim 1 , wherein said optical converter includes a broadband light source.

8. The apparatus of claim 1 , wherein said optical converter includes an LED.

9. The apparatus of claim 8 , wherein the LED is a blue LED.

10. The apparatus of claim 1 , wherein the monitored data includes top oil temperature.

11. The apparatus of claim 1 , wherein the monitored data includes non-temperature data and the controller also analyzes, reports, and records non-temperature parameters.

12. A method to monitor the temperature of a transformer, the method comprising:

transmitting light from an optical converter through a fiber optic cable having a probe on one end that is attached to windings of a transformer;

receiving light back from the probe, wherein the light received back from the probe is controlled by temperature of the probe;

converting the light received from the probe to an electrical signal;

converting the electrical signal into a direct winding temperature;

monitoring different parameters of the transformer;

generating a simulated winding temperature from the monitored parameters; and

analyzing the performance of the transformer by comparing the simulated winding temperature to the direct winding temperature.

13. The method of claim 12 , wherein said transmitting light includes transmitting light from an LED.

14. The method of claim 12 , wherein said transmitting light includes transmitting light via a bundled fiber optic cable.

15. The method of claim 12 , wherein said receiving light back includes receiving a fluorescent afterglow from the probe, wherein the afterglow is generated by a phosphorus tip in the probe when excited by the light transmitted from the optical converter, and wherein persistence of the afterglow is based on temperature.

16. The method of claim 12 , wherein said monitoring includes monitoring top oil temperature.

17. The method of claim 12 , further comprising receiving and processing measurements of various other parameters of the transformer.

18. A transformer comprising

bushings to receive a voltage from transmission lines;

windings to convert the voltage received;

a fiber optic temperature-sensing cable having a phosphorus sensor probe embedded in said windings;

an LED to transmit light pulses to the phosphorus sensor probe, wherein the phosphorus sensor probe emits a fluorescent afterglow when excited by the light pulses, and wherein persistence of the afterglow is based on temperature;

a photodetector to receive the afterglow from the probe and to convert the afterglow to an electrical signal;

monitors to monitor different parameters of the transformer; and

a controller to receive data from said monitors and the electrical signal from said optical converter, wherein the controller generates a simulated winding temperature based on data from the monitors, wherein the controller converts the electrical signal to a direct winding temperature, and wherein the controller analyzes the operation of the transformer by comparing the direct winding temperature to the simulated winding temperature.

19. The transformer of claim 18 , wherein said fiber optic temperature-sensing cable is a bundled fiber cable.

20. The transformer of claim 18 , further comprising a feed-through plate having a feed-through connector mounted thereto and a bundled fiber optic extension cable, wherein the feed-through plate is mounted to the transformer and connects the bundled fiber optic temperature-sensing cable inside the transformer to the bundled fiber optic extension cable outside the transformer, wherein the feed-through plate provides a leak free connection.

Assignments (6)
CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE FOR THE CERTIFICATE OF AMENDMENT PREVIOUSLY RECORDED ON REEL 059362 FRAME 0557. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded May 23, 2023
From: QCNEWCO LLC
To: QUALITROL COMPANY LLC
Reel/Frame 063740/0316 →
CHANGE OF NAME Recorded Mar 11, 2022
From: QCNEWCO LLC
To: QUALITROL COMPANY, LLC
Reel/Frame 059362/0557 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2022
From: QUALITROL HOLDING COMPANY
To: QCNEWCO LLC
Reel/Frame 059223/0434 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2022
From: QUALITROL COMPANY LLC
To: QUALITROL HOLDING COMPANY
Reel/Frame 059201/0698 →
MERGER Recorded Mar 7, 2022
From: QUALITROL CORPORATION
To: QUALITROL COMPANY LLC
Reel/Frame 059188/0436 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2005
From: BALAN, TODD MICHAEL
To: QUALITROL CORPORATION
Reel/Frame 016948/0247 →
Continuity (2)
Provisional Application 6067829400 · May 6, 2005
Related Publication 20060250683A1 · Nov 9, 2006