IP Library Granted Patent US 7,168,396
Granted Patent B1
US 7,168,396 · App. 11/227,010 · Granted Jan 30, 2007

Variable compression ratio strategy for improving combustion processes in alternative combustion compression ignition engines

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Quick Facts
Patent No.
US 7,168,396
App. No.
11/227,010
Granted
Jan 30, 2007
Kind
B1
Abstract

A compression ignition engine ( 10 ) has a control system ( 24 ) for processing data, one or more cylinders ( 16 ), a fueling system ( 18 ), and a variable valve actuation mechanism ( 20 ). Control system ( 24 ) develops both fueling data for fueling the engine and timing data representing time during the engine cycle for intake valve closure to a cylinder that will endow the cylinder with an effective compression ratio (ECR) appropriate to current engine operation for causing auto-ignition to occur near or at top dead center in the engine cycle. During a compression upstroke, the cylinder is fueled according to the fueling data and intake valve closure for the cylinder is performed according to the timing data. This creates an air-fuel mixture that is increasingly compressed to the point of auto-ignition near or at top dead center.

Claims (28)

1. A method of operating a compression ignition engine that powers a motor vehicle and has a processor-based engine control system controlling both a fueling system for fueling the engine and a variable valve actuation mechanism that varies operation of intake valves that open and close an intake system to individual engine cylinders, the method comprising:

processing engine speed and engine load data using one or more maps that correlate various combinations of engine speed and engine load with corresponding fueling data to develop fueling data for fueling the engine and processing the developed fueling data and engine speed data using one or more maps that correlate various combinations of engine speed and fueling with corresponding intake valve operation data to develop intake valve operation data for controlling intake valve operation for a cylinder during an engine cycle to endow the cylinder with an effective compression ratio (ECR) appropriate to current engine operation for causing auto-ignition to occur near or at top dead center in the engine cycle;

during a compression upstroke, fueling the cylinder according to the developed fueling data and controlling intake valve operation for the cylinder according to the developed intake valve operation data to cause fuel in the cylinder to mix with charge air that has entered the cylinder from the intake system during an immediately preceding intake downstroke and early portion of the compression upstroke; and

then increasingly compressing the mixture to the point of auto-ignition near or at top dead center.

2. A method as set forth in claim 1 wherein the step of controlling intake valve operation for the cylinder according to the developed intake valve operation data includes developing valve lift data for setting lift that is imparted to an intake valve for the cylinder when the intake valve opens to allow charge air to enter the cylinder.

3. A method as set forth in claim 1 wherein the step of controlling intake valve operation for the cylinder according to the developed intake valve operation data includes developing valve phasing data for setting phasing that is imparted to an intake valve for the cylinder to set the phase of the engine cycle during which the intake valve is open.

4. A method as set forth in claim 1 wherein the step of controlling intake valve operation for the cylinder according to the developed intake valve operation data includes developing valve duration data for setting the duration for which an intake valve for the cylinder is open during the engine cycle.

5. A compression ignition engine that powers a motor vehicle and comprises:

a fueling system for fueling the engine;

a variable valve actuation mechanism that varies operation of intake valves that open and close an intake system to individual engine cylinders;

a processor-based engine control system controlling both the fueling system and the variable valve actuation mechanism;

wherein the control system processes engine speed and engine load data using one or more maps that correlate various combinations of engine speed and engine load with corresponding fueling data to develop fueling data for the fueling system to fuel the engine and processing the developed fueling data and engine speed data using one or more maps that correlate various combinations of engine speed and fueling with corresponding intake valve operation data to develop intake valve operation data for controlling operation of an intake valve for a cylinder during an engine cycle to endow the cylinder with an effective compression ratio (ECR) appropriate to current engine operation for causing auto-ignition to occur near or at top dead center in the engine cycle; and

during a compression upstroke, causes the fueling system to fuel the cylinder according to the developed fueling data and causes the variable valve actuation mechanism to operate the intake valve for the cylinder according to the developed intake valve operating data, thereby mixing fuel with charge air that has entered the cylinder from the intake system during an immediately preceding intake downstroke and early portion of the compression upstroke and increasingly compressing the mixture to the point of auto-ignition near or at top dead center.

6. An engine as set forth in claim 5 wherein the variable valve actuation mechanism comprises a lift control for controlling the amount of intake valve lift in accordance with the developed intake valve operation data.

7. An engine as set forth in claim 5 wherein the variable valve actuation mechanism comprises a phase control for controlling phasing of intake valve opening during the engine cycle in accordance with the developed intake valve operation data.

8. An engine as set forth in claim 5 wherein the variable valve actuation mechanism comprises a duration control for controlling duration of intake valve opening during the engine cycle in accordance with the developed intake valve operation data.

9. A method of operating a compression ignition engine that powers a motor vehicle and has a processor-based engine control system controlling both a fueling system for fueling the engine and a mechanism for varying engine compression ratio, the method comprising:

processing engine speed and engine load data using one or more maps that correlate various combinations of engine speed and engine load with corresponding fueling data to develop fueling data for fueling a cylinder of the engine and processing the developed fueling data and engine speed data using one or more maps that correlate various combinations of engine speed and fueling with corresponding compression ratio data to develop compression ratio data for an engine compression ratio appropriate to current engine operation for causing auto-ignition to occur in the cylinder near or at top dead center in an engine cycle;

fueling the cylinder in accordance with the developed fueling data and operating the mechanism for varying compression ratio in accordance with the developed compression ratio data to cause fuel to be introduced into the cylinder and mix with charge air that has entered the cylinder during an immediately preceding intake downstroke and early portion of an ensuing compression upstroke so as to create a substantially homogeneous charge; and

then increasingly compressing the charge to the point of auto-ignition near or at top dead center.

10. A method as set forth in claim 9 wherein the step of operating the mechanism for varying compression ratio in accordance with the developed compression ratio data comprises operating a variable valve actuation mechanism in accordance with the developed compression ratio data to set an effective compression ratio.

11. A compression ignition engine that powers a motor vehicle and comprises:

a fueling system for fueling the engine;

a mechanism for varying engine compression ratio;

a processor-based engine control system controlling both the fueling system and the mechanism;

wherein the control system processes engine speed and engine load data using one or more maps that correlate various combinations of engine speed and engine load with corresponding fueling data to develop fueling data for the fueling system to fuel a cylinder of the engine and processing the developed fueling data and engine speed data using one or more maps that correlate various combinations of engine speed and fueling with corresponding compression ratio data to develop compression ratio data for an engine compression ratio appropriate to current engine operation for causing auto-ignition in the cylinder to occur near or at top dead center in the engine cycle; and

during a compression upstroke, causes the mechanism to set the compression ratio for the cylinder according to the developed compression ratio data and causes the fueling system to fuel the cylinder according to the developed fueling data so that fuel mixes with charge air that has entered the cylinder from the intake system during an immediately preceding intake downstroke and early portion of the compression upstroke and increasing compression of the mixture causes auto-ignition of the mixture near or at top dead center.

12. An engine as set forth in claim 11 wherein the engine comprises a variable valve actuation mechanism for varying compression ratio in accordance with the developed compression ratio data to set an effective compression ratio.

Assignments (10)
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 53545/443 Recorded Jul 15, 2021
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC.
Reel/Frame 057441/0404 →
RELEASE OF SECURITY INTEREST Recorded Jul 2, 2021
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/KA/ INTERNATIONAL TRUCK AND ENGINE CORPORATION); INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 056757/0136 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY DATA PREVIOUSLY RECORDED AT REEL: 052483 FRAME: 0742. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST.. Recorded Apr 27, 2020
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 053457/0001 →
SECURITY INTEREST Recorded Apr 27, 2020
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 053545/0443 →
SECURITY INTEREST Recorded Apr 23, 2020
From: INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052483/0742 →
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC.; NAVISTAR INTERNATIONAL CORPORATION
Reel/Frame 044416/0867 →
SECURITY INTEREST Recorded Nov 10, 2017
From: NAVISTAR INTERNATIONAL CORPORATION; NAVISTAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 044418/0310 →
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 044780/0456 →
SECURITY AGREEMENT Recorded Sep 15, 2015
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
To: JPMORGAN CHASE BANK N.A., AS COLLATERAL AGENT
Reel/Frame 036616/0243 →
SECURITY AGREEMENT Recorded Sep 12, 2012
From: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR INTERNATIONAL CORPORATION; NAVISTAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 028944/0730 →