IP Library › Granted Patent US 7,253,535
Granted Patent B2
US 7,253,535 · App. 11/227,302 · Granted Aug 7, 2007

Electrical starter generator system for a gas turbine engine

Assignee: Hamilton Sundstrand Corporation
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Quick Facts
Patent No.
US 7,253,535
App. No.
11/227,302
Granted
Aug 7, 2007
Kind
B2
Abstract

A starting system and method for a gas turbine engine applies a change in conventional starter generator torque profiles near the conclusion of the start cycle after the engine self sustaining speed and just prior to starter generator cut-out. By decreasing the applied torque to zero prior to transition from a start mode to a generator mode, both the mechanical and electrical transients are greatly decreased.

Claims (124)

1. A method of operating a starter generator system comprising the steps of:

(1) operating a starter motor to generate an output torque;

(2) spooling up an engine with the output torque from the starter motor;

(3) reducing the output torque from a constant power region in which the output torque is decreased in response to an increase in engine speed so as to maintain a generally constant power output, then reducing the output torque according to a ramp function having a slope steeper than that within the constant power region to approximately zero in response to transitioning the starter motor from a start mode in which the starter motor drives the engine to a generator mode in which the starter motor is driven by the engine.

2. A method as recited in claim 1 , wherein the engine achieves a self-sustaining speed during said step (3).

3. A method as recited in claim 2 , wherein the self-sustaining speed is an engine speed in which the engine achieves an approximately zero drag torque.

4. A method as recited in claim 1 , further comprising the step of:

(4) operating the starter motor as a generator after the engine lights off.

5. A method as recited in claim 1 , wherein said step (3) includes:

(a) reducing the output torque from a speed which relates to a predetermined engine operating speed to zero commensurate with transition from the start mode to the generator mode, the reduction represented as a ramp function in a starter generator torque profile curve.

6. A method of starting a gas turbine engine comprising the steps of:

(1) operating a starter motor within a constant torque region to generate an output torque;

(2) spooling up an engine with the output torque from the starter motor in response to said step (1);

(3) operating the starter motor within a constant power region in which the output torque is decreased in response to an increase in engine speed so as to maintain a generally constant power output;

(4) lighting off the gas turbine engine during said step (3);

(5) reducing the output torque after said step (4) according to a ramp function having a slope steeper than that during said step (3) to approximately zero in response to transitioning the starter motor from a start mode in which the starter motor drives the engine to a generator mode in which the starter motor is driven by the engine.

7. A method as recited in claim 6 , wherein said step (5) includes:

(a) reducing the output torque from a speed which relates to a predetermined engine operating speed to zero commensurate with transition from the start mode to the generator mode, the reduction represented as a ramp function in a starter generator torque profile curve.

8. A method as recited in claim 6 , wherein said step (5) includes:

(a) reducing the output torque according to the algorithm

T

=

K

n

⁡

[

n

2

-

n

n

2

-

n

1

]

until a speed n 2 where T=Torque; K=Constant; n=speed; n 1 =speed at which the linear ramp function begins at the transition between the start mode and the generator mode; n 2 =speed at which the linear ramp function reaches zero torque.

9. A method of starting a gas turbine engine comprising the steps of:

(1) operating a starter motor within a constant torque region to generate an output torque;

(2) spooling up an engine with the output torque from the starter motor in response to said step (1);

(3) operating the starter motor within a constant power region in which the output torque is decreased in response to an increase in engine speed so as to maintain a generally constant power output;

(4) lighting off the gas turbine engine;

(5) reducing the output torque to approximately zero in response to the gas turbine engine reaching a self-sustaining speed in which the engine achieves an approximately zero drag torque including reducing the output torque according to the algorithm

T

=

K

n

⁡

[

n

2

-

n

n

2

-

n

1

]

until a speed n 2 where T=Torque; K=Constant; n=speed; n 1 =speed at which the linear ramp function begins at the transition between the start mode and the generator mode; n 2 =speed at which the linear ramp function reaches zero torque.

10. A method as recited in claim 9 , further comprising the step of:

(6) operating the starter motor as a generator after the engine achieves the predetermined speed.

11. A method as recited in claim 9 , wherein said step (5) includes:

(a) reducing the output torque from a speed which relates to a predetermined engine operating speed to zero in response to transitioning the starter motor from a start mode in which the starter motor drives the engine to a generator mode in which the starter motor is driven by the engine.

12. A method of operating a starter generator system comprising the steps of:

(1) operating a starter motor to generate an output torque;

(2) spooling up an engine with the output torque from the starter motor;

(3) reducing the output torque to approximately zero in response to transitioning the starter motor from a start mode in which the starter motor drives the engine to a generator mode in which the starter motor is driven by the engine including reducing the output torque according to a linear ramp function algorithm

T

=

K

n

until a speed n1 where T=Torque; K=Constant; and n=speed, where n 1 =speed at which the linear ramp function begins at the transition between the start mode and the generator mode; and reducing the output torque according to the algorithm

T

=

K

n

⁡

[

n

2

-

n

n

2

-

n

1

]

until a speed n 2 where n 2 =speed at which the linear ramp function reaches zero torque.

13. A method of starting a gas turbine engine comprising the steps of:

(1) operating a starter motor within a constant torque region to generate an output torque;

(2) spooling up an engine with the output torque from the starter motor in response to said step (1);

(3) operating the starter motor within a constant power region in which the output torque is decreased in response to an increase in engine speed so as to maintain a generally constant power output;

(4) lighting off the gas turbine engine;

(5) reducing the output torque to approximately zero in response to transitioning the starter motor from a start mode in which the starter motor drives the engine to a generator mode in which the starter motor is driven by the engine including reducing the output torque according to a linear ramp function algorithm

T

=

K

n

until a speed n1 where T=Torque; K=Constant; and n=speed, where n 1 =speed at which the linear ramp function begins at the transition between the start mode and the generator mode.

14. A method of starting a gas turbine engine comprising the steps of:

(1) operating a starter motor within a constant torque region to generate an output torque;

(2) spooling up an engine with the output torque from the starter motor in response to said step (1);

(3) operating the starter motor within a constant power region in which the output torque is decreased in response to an increase in engine speed so as to maintain a generally constant power output;

(4) lighting off the gas turbine engine;

(5) reducing the output torque to approximately zero in response to transitioning the starter motor from a start mode in which the starter motor drives the engine to a generator mode in which the starter motor is driven by the engine including reducing the output torque according to the algorithm

T

=

K

n

⁡

[

n

2

-

n

n

2

-

n

1

]

until a speed n 2 where T=Torque; K=Constant; n=speed; n 1 =speed at which the linear ramp function begins at the transition between the start mode and the generator mode; n 2 =speed at which the linear ramp function reaches zero torque.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2005
From: DUESTERHOEFT, KURT W.
To: HAMILTON SUNDSTRAND CORPORATION
Reel/Frame 017000/0344 →
Continuity (1)
Related Publication 20070132245A1 · Jun 14, 2007