Scanner optimization for reduced across-chip performance variation through non-contact electrical metrology
View Patent ↗The disclosed embodiments reduce across-chip performance variation through non-contact electrical metrology. According to a feature is a process control system that includes a component that measures transistor electrical performance in a product wafer. Also included in the system is a mapping component that converts the transistor performance into exposure dose values and a process tool that communicates the exposure dose value to a scanner. The exposure dose value is fed back for optimization of future chip exposures. The disclosed embodiments directly optimize transistor performance, thus controlling an important parameter in many integrated circuits.
1. A process control system, comprising:
a component that measures transistor electrical performance in a production wafer;
a mapping component that converts the transistor performance into exposure dose values;
a control component comprising an artificial intelligence component that infers adjustments to exposure doses as a function of scan distance to facilitate achievement of increased performance of chips made in future production lots; and
a process tool that communicates the exposure dose value to a scanner to implement the adjustments to exposure doses.
2. The system of claim 1 , the scanner exposes the production wafer to a predetermined exposure dose range.
3. The system of claim 1 , the electrical performance is measured at multiple locations of the production wafer to characterize a spatial variation in the transistor performance.
4. The system of claim 1 , the measurement is a subset of a standard production process flow.
5. The system of claim 1 , the exposure dose value is modulated by a scanning speed.
6. The system of claim 1 , the process tool further communicates the exposure dose value to a user.
7. The system of claim 1 , the measurement is performed as a subset of a fabrication process.
8. The system of claim 1 , further comprising:
an advanced process control engine that determines at least one scanner process parameter change.
9. The system of claim 1 , further comprising:
an artificial intelligence component that infers a fabrication process modification.
10. A method for reducing across-chip performance variation, comprising:
measuring transistor electrical performance in production chips;
converting the transistor electrical performance into a corresponding exposure dose value;
inferring adjustments to exposure doses as a function of scan distance to facilitate achievement of increased performance of chips made in future production lots; and
applying the corresponding exposure dose value to subsequent product chips to implement the adjustments to exposure doses.
11. The method of claim 10 , before measuring transistor electrical performance in production chips further comprising:
exposing production chips with programmed exposure dose ranges.
12. The method of claim 10 , transistor electrical performance is measured with non-contact electrical metrology.
13. The method of claim 10 , further comprising:
varying a scanning speed to modulate an across-chip exposure dose.
14. The method of claim 10 , further comprising:
altering an across-chip exposure dose on a chip-by-chip basis.
15. The method of claim 10 , measuring transistor electrical performance in production chips is made at multiple locations within the chip.
16. The method of claim 10 , further comprising:
communicating at least one fabrication parameter change to a user.
17. A system that reduces across-chip performance variation during device fabrication, comprising:
means for exposing a wafer with a programmed exposure dose range;
means for determining a relationship between exposure dose and transistor performance;
means for measuring transistor electrical performance;
means for converting the transistor electrical performance into exposure dose values; and
means for inferring adjustments to exposure doses as a function of scan distance to facilitate achievement of increased performance of chips made in future production lots.
18. The system of claim 17 , further comprising:
means for communicating the exposure dose value to the means for exposing a wafer with a programmed exposure dose range.
19. The system of claim 17 , the means for measuring transistor electrical performance is performed using non-contact electrical metrology.
20. The system of claim 17 , further comprising:
means for automatically adjusting at least one fabrication parameter.