IP Library Granted Patent US 7,985,414
Granted Patent B2
US 7,985,414 · App. 11/336,127 · Granted Jul 26, 2011

Polyurethanes for osteoimplants

Assignee: Warsaw Orthopedic, Inc.
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Quick Facts
Patent No.
US 7,985,414
App. No.
11/336,127
Granted
Jul 26, 2011
Kind
B2
Abstract

Biological-based polyurethanes and methods of making the same. The polyurethanes are formed by reacting a biodegradable polyisocyanate (such as lysine diisocyanate) with an optionally hydroxylated biomolecule to form polyurethane. The polymers formed may be combined with ceramic and/or bone particles to form a composite, which may be used as an osteoimplant.

Claims (31)

1. A composite comprising:

a polyurethane polymer matrix; and

particles embedded within the polyurethane polymer matrix,

wherein the polyurethane has a structure that results from a reaction of a polyisocyanate with one or more of a polyol or a polyamine; and the particles comprise a tissue material, an inorganic material, a bone substitute material, or any combination thereof.

2. The composite of claim 1 , wherein the polyol or polyamine comprises a biomolecule.

3. The composite of claim 2 , wherein the biomolecule is selected from the group consisting of phospholipids, fatty acids, cholesterols, polysaccharides, lecithin, starches, collagen, and any combination thereof.

4. The composite of claim 1 , wherein the polyol or the polyamine comprises an extracellular matrix material.

5. The composite of claim 1 , wherein the polyol or the polyamine comprises a bioactive agent.

6. The composite of claim 1 , wherein the polyol or the polyamine comprises a tissue material.

7. The composite of claim 6 , wherein the tissue material comprises a bone particle.

8. The composite of claim 1 , wherein the polyol or the polyamine comprises an inorganic material.

9. The composite of claim 1 , wherein the polyol or the polyamine comprises a bone substitute material.

10. The composite of claim 1 , wherein at least some of the particles are covalently linked with the polyurethane polymer matrix such that they are a chain extender.

11. The composite of claim 1 , wherein the particles comprises a bone particle.

12. The composite of claim 11 , wherein the bone particle comprises an elongated bone fiber.

13. The composite of claim 11 , wherein the bone particle comprises a demineralized bone particle.

14. The composite of claim 13 , wherein the demineralized bone particle are selected from the group consisting of a superficially demineralized bone particle, a partially demineralized bone particle, a fully demineralized bone particle, and any combination thereof

15. The composite of claim 1 , comprising at least 10 weight percent of the particles.

16. The composite of claim 1 , wherein the composite has a wet compressive strength of at least 3 MPa.

17. A method of making a composite, comprising a step of:

reacting a polyisocyanate with one or more of a polyol or a polyamine in the presence of particles to form a polyurethane polymer matrix having the particles embedded therein,

wherein the particles comprise a tissue material, an inorganic material, a bone substitute material, or any combination thereof.

18. The method of claim 17 , wherein the particles are modified to increase surface concentration of hydroxyl or amine groups.

19. The method of claim 17 , wherein the step of reacting comprises steps of:

mixing the polyisocyanate and the polyol or the polyamine to form a prepolymer;

adding the particles to form the polyurethane composite.

20. The method of claim 17 , wherein reacting comprises steps of:

mixing the polyol or the polyamine with the particles;

adding the polyisocyanate to form the polyurethane composite.

21. The method of claim 17 , wherein reacting comprises a step of:

mixing the polyisocyanate, the polyol or the polyamine and the particles to form the polyurethane composite.

Assignments (2)
MERGER Recorded Jun 15, 2011
From: OSTEOTECH, INC.
To: WARSAW ORTHOPEDIC, INC.
Reel/Frame 026445/0976 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2006
From: KNAACK, DAVID; WINTERBOTTOM, JOHN; KAES, DAVID; BOYCE, TODD; SHIMP, LARRY
To: OSTEOTECH, INC.
Reel/Frame 017710/0830 →
Continuity (3)
Continuation In Part 10771736 · Feb 4, 2004
Provisional Application 60444759 · Feb 4, 2003
Related Publication 20060216323A1 · Sep 28, 2006