IP Library Granted Patent US 7,766,105
Granted Patent B2
US 7,766,105 · App. 11/374,055 · Granted Aug 3, 2010

System and method of implementing a soft-start PTO clutch

Assignee: Kuhn North America, Inc.
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Quick Facts
Patent No.
US 7,766,105
App. No.
11/374,055
Granted
Aug 3, 2010
Kind
B2
Abstract

A soft start clutch system and method of implementing a soft start clutch system including a soft start clutch configured to drivingly connect to a machinery drive input to an engine transmission, including a transmission PTO attached to the transmission and drivingly connected to the soft start clutch, and a control circuit configured to engage the soft start clutch at a first rate and configured to disengage the soft start clutch at a second rate which is different than the first rate.

Claims (68)

1. An agricultural implement system comprising:

a propelling vehicle with an engine and an automatic transmission;

a soft start clutch drivingly connected to a rotary machinery drive input of an agricultural implement;

a transmission PTO attached to said automatic transmission and drivingly connected to the soft start clutch such that no torque converter is connected between the soft start clutch and the engine; and

a control circuit configured to completely engage the soft start clutch, via pressurized fluid, over a time period of at least 0.5 seconds,

wherein the control circuit further comprises a valve disposed in series fluid communication with a flow restrictor configured to limit a flow rate of pressurized fluid supplied to the soft start clutch, and

wherein the flow restrictor and valve are disposed between a pressurized fluid supply and the soft start clutch.

2. The agricultural implement system of claim 1 , wherein the agricultural implement is a feed mixer.

3. The agricultural implement system of claim 1 , wherein the agricultural implement is a manure spreader.

4. The agricultural implement system of claim 1 , wherein the time period is from 1 to 3 seconds.

5. The soft start clutch system of claim 1 , wherein the control circuit further comprises a valve system configured, in a first position, to supply pressurized fluid to actuate the soft start clutch and configured to, in a second position, relieve the soft start clutch of pressurized fluid.

6. The soft start clutch system of claim 5 , wherein the control circuit further comprises a check-valve configured to permit the pressurized fluid to flow along a fluid path in a direction to engage the soft start clutch and configured to prevent the pressurized fluid from flowing along a fluid path to disengage the soft start clutch.

7. A soft start clutch system comprising:

a propelling vehicle with an engine and a transmission;

a soft start clutch configured to drivingly connect to a machinery drive input;

a transmission PTO attached to said transmission and configured to drivingly connect to the soft start clutch; and a control circuit configured to completely engage the soft start clutch over a time period of at least 0.5 seconds,

wherein the control circuit further comprises a valve disposed in series fluid communication with a flow restrictor configured to limit a flow rate of pressurized fluid supplied to the soft start clutch, and

wherein the flow restrictor and valve are disposed between a pressurized fluid supply and the soft start clutch.

8. The soft start clutch system of claim 7 , wherein the soft start clutch engages at a first rate and disengages at a second rate.

9. The soft start clutch system of claim 8 , wherein the first rate is slower than the second rate.

10. The soft start clutch system of claim 8 , wherein the first rate is the same as the second rate.

11. The soft start clutch system of claim 7 , wherein the control circuit is at least one of a hydraulic or a pneumatic circuit.

12. The soft start clutch system of claim 7 , wherein said transmission comprises an automatic transmission.

13. The soft start clutch system of claim 7 , wherein the control circuit is configured to engage the soft start clutch over a time period of 1 to 3 seconds.

14. The soft start clutch system of claim 13 , wherein the control circuit is configured to completely disengage the soft start clutch in a time period of less than one second.

15. A soft start clutch system comprising:

a propelling vehicle with an engine and a transmission;

a soft start clutch configured to drivingly connect to a machinery drive input;

a transmission PTO attached to said transmission and configured to drivingly connect to the soft start clutch; and

a control circuit configured to completely engage the soft start clutch over a time period of at least 0.5 seconds,

wherein the control circuit is at least one of a hydraulic or a pneumatic circuit,

wherein the control circuit comprises a flow restrictor configured to limit a flow rate of pressurized fluid supplied to the soft start clutch,

wherein the control circuit further comprises a valve system configured, in a first position, to supply pressurized fluid to actuate the soft start clutch and configured to, in a second position, relieve the soft start clutch of pressurized fluid, and

wherein the control circuit further comprises a pressure sensor configured to monitor a pressure of the pressurized fluid supplied to the soft start clutch.

16. The soft start clutch system of claim 15 , wherein the pressure sensor is configured to disable the soft start clutch when the pressure of the pressurized fluid supplied to the soft start clutch is below a predetermined value and the control circuit further comprises an override configured to temporarily override the pressure sensor to prevent the pressure sensor from disabling the soft start clutch.

17. A soft start clutch system comprising:

a propelling vehicle with an engine and a transmission;

a soft start clutch configured to drivingly connect to a machinery drive input;

a transmission PTO attached to said transmission and configured to drivingly connect to the soft start clutch; and

a control circuit configured to completely engage the soft start clutch over a time period of at least 0.5 seconds,

wherein said soft start clutch further comprises a clutch input and a clutch output, and said clutch output drives a gearbox input of a reduction gearbox having a gearbox output drivingly connected to said machinery drive input.

18. The soft start clutch system of claim 17 , said apparatus including a machinery driveline with a first termination and a second termination, said first termination connected to said gearbox output, and said second termination connected to said machinery drive input.

19. The soft start clutch system of claim 17 , said reduction gearbox configured with a 2:1 reduction ratio.

20. The soft start clutch system of claim 17 , said reduction gearbox comprising a belt drive.

21. The soft start clutch system of claim 17 , said reduction gearbox comprising toothed gearing.

22. A soft start clutch system comprising:

a propelling vehicle with an engine and a transmission;

a soft start clutch configured to drivingly connect to a machinery drive input;

a transmission PTO attached to said transmission and configured to drivingly connect to the soft start clutch; and

a control circuit configured to completely engage the soft start clutch over a time period of at least 0.5 seconds,

wherein the soft start clutch is configured to operate at a running torque of 250-400 ft-lbs.

23. A soft start clutch system comprising: a propelling vehicle with an engine and a transmission; a soft start clutch configured to drivingly connect to a machinery drive input; a transmission PTO attached to said transmission and drivingly connected to the soft start clutch; and means for completely engaging the soft start clutch over a time period of at least 0.5 seconds,

wherein the control circuit further comprises a valve disposed in series fluid communication with a flow restrictor configured to limit a flow rate of pressurized fluid supplied to the soft start clutch, and

wherein the flow restrictor and valve are disposed between a pressurized fluid supply and the soft start clutch.

24. A soft start clutch system comprising: a transmission with two rotary outputs;

a PTO driveshaft connected to a first output;

a soft start clutch connected to the PTO driveshaft;

a gear box connected to the soft start clutch;

a vehicle driveshaft connected to a second output of the transmission and configured to rotate wheels of a vehicle; and

a control circuit configured to completely engage the soft start clutch over a time period such that a start up torque is less than twice a value of an operating torque.

25. The soft start clutch system of claim 24 , wherein the time period is at least 0.5 seconds.

26. The soft start clutch system of claim 24 , wherein the time period is from 1 to 3 seconds.

27. The soft start clutch system of claim 24 , wherein the soft start clutch is configured to engage at a first rate and configured to disengage at a second rate, and the first rate is slower than the second rate.

28. A method of installing the soft start clutch system of claim 7 , comprising:

connecting the soft start clutch to a PTO drive line; connecting the PTO drive line to the transmission PTO;

connecting the soft start clutch to a gear box;

connecting the gear box to a driveline; connecting the drive line to the machinery drive input; and

connecting the control circuit to the soft start clutch.

Assignments (2)
CHANGE OF NAME Recorded Jan 8, 2008
From: KUHN KNIGHT, INC.
To: KUHN NORTH AMERICA, INC.
Reel/Frame 020337/0730 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2006
From: ALBRIGHT, CHRIS; MCFARLANE, CLAUDE
To: KUHN KNIGHT INC.
Reel/Frame 017688/0909 →
Continuity (2)
Provisional Application 6059412700 · Mar 14, 2005
Related Publication 20060214035A1 · Sep 28, 2006