IP Library Granted Patent US 7,461,627
Granted Patent B2
US 7,461,627 · App. 11/380,537 · Granted Dec 9, 2008

Hybrid combustion in a diesel engine

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Quick Facts
Patent No.
US 7,461,627
App. No.
11/380,537
Granted
Dec 9, 2008
Kind
B2
Abstract

A compression ignition engine ( 10 ) has a control system ( 40 ), one or more combustion chambers ( 12 ), and fuel injectors ( 42, 44 ) for injecting fuel into the combustion chambers. The control system controls fueling using a result of the processing of engine speed and engine load to select a particular domain for engine operation (HCCI, HCCI+CD, or CD, —FIG. 1 ). When the processing selects HCCI, the engine is fueled to cause alternative diesel combustion (such as HCCI) in all combustion chambers. When the processing selects CD, all combustion chambers are fueled for conventional diesel combustion. When the processing selects HCCI+CD, a first group of combustion chambers are fueled for HCCI combustion and a second group for CD combustion. Each group (G 1 , G 2 ) has its own EGR valve ( 34, 38 ) and turbocharger ( 22, 24 ).

Claims (20)

1. A method of operating a compression ignition engine having multiple combustion chambers comprising:

processing certain data to select one of plural fueling modes for operating the engine, and

a) when the result of the processing selects a first fueling mode, i) fueling each combustion chamber during an engine cycle to cause alternative diesel combustion, ii) operating a first turbocharger to create charge air in a first intake manifold serving a first group of combustion chambers, iii) recirculating exhaust gas from the first group of combustion chambers through a first EGR valve to the first intake manifold, iv) operating a second turbocharger to create charge air in a second intake manifold serving a second group of combustion chambers, v) recirculating exhaust gas from the second group of combustion chambers through a second EGR valve to the second intake manifold;

b) when the result of the processing selects a second fueling mode, i) fueling each combustion chamber during an engine cycle to cause conventional diesel combustion, ii) operating the first turbocharger to create charge air in the first intake manifold, iii) recirculating exhaust gas from the first group of combustion chambers through the first EGR valve to the first intake manifold, iv) operating the second turbocharger to create charge air in the second intake manifold, v) recirculating exhaust gas from the second group of combustion chambers through the second EGR valve to the second intake manifold, and

c) when the result of the processing selects a third fueling mode, i) fueling each combustion chamber of the first group during an engine cycle to cause alternative diesel combustion, ii) fueling each combustion chamber of the second group during an engine cycle to cause conventional diesel combustion, iii) operating the first turbocharger to create charge air in the first intake manifold, iv) recirculating exhaust gas from the first group of combustion chambers through the first EGR valve to the first intake manifold, v) operating the second turbocharger to create charge air in the second intake manifold, and vi) recirculating exhaust gas from the second group of combustion chambers through the second EGR valve to the second intake manifold.

2. A method as set forth in claim 1 wherein the step of processing certain data to select one of plural fueling modes for operating the engine comprises processing engine speed data and engine load data to select step a) when the processing of engine speed data and engine load data discloses engine operation in a speed/load domain defined by relatively low engine speed and relatively small engine load, to select step b) when the processing of engine speed data and engine load data discloses engine operation in a speed/load domain defined by relatively high engine speed and relatively large engine load, and to select step c) when the processing of engine speed data and engine load data discloses engine operation in a speed/load domain defined by engine speed that is intermediate the relatively low and the relatively high engine speeds and by engine load that is intermediate the relatively small and the relatively large engine loads.

3. A method as set forth in claim 2 wherein in a graph of engine speed vs. engine load whose origin corresponds to zero speed and zero load, the speed/load domain defined by relatively low engine speed and relatively small engine load bounds the origin, the speed/load domain defined by engine speed that is intermediate the relatively low and the relatively high engine speeds and by engine load that is intermediate the relatively small and the relatively large engine loads bounds the speed/load domain defined by relatively low engine speed and relatively small engine load, and the speed/load domain defined by relatively high engine speed and relatively large engine load bounds the speed/load domain defined by engine speed that is intermediate the relatively low and the relatively high engine speeds and by engine load that is intermediate the relatively small and the relatively large engine loads.

4. A compression ignition engine comprising:

a control system for processing data;

multiple combustion chambers;

a fueling system for injecting fuel into the combustion chambers;

a first turbocharger for creating charge air in a first intake manifold serving a first combustion chamber group formed by some of the combustion chambers,

a second turbocharger for creating charge air in a second intake manifold serving a second combustion chamber group formed by the remaining combustion chambers,

a first exhaust gas recirculation system for recirculating exhaust gas from the first combustion chamber group through a first EGR valve to the first intake manifold; and

a second exhaust gas recirculation system for recirculating exhaust gas from the second combustion chamber group through a second EGR valve to the second intake manifold;

wherein the control system controls the fueling system using a result of the processing of certain data by the control system to select one of plural fueling modes for operating the engine such that a) when the result of the processing selects a first fueling mode, each combustion chamber is fueled during an engine cycle to cause alternative diesel combustion, b) when the result of the processing selects a second fueling mode, each combustion chamber is fueled during an engine cycle to cause conventional diesel combustion, and c) when the result of the processing selects a third fueling mode, each combustion chamber of the first group is fueled during an engine cycle to cause alternative diesel combustion and each combustion chamber of the second group is fueled during an engine cycle to cause conventional diesel combustion,

wherein the control system controls both the first and second turbochargers using a result of the processing of certain data by the control system to control turbocharger operation in each fueling mode consistent with the respective mode, and

wherein the control system controls both the first and second EGR valves using a result of the processing of certain data by the control system to control exhaust gas recirculation in each fueling mode consistent with the respective mode.

5. An engine as set forth in claim 4 wherein control system processes engine speed data and engine load data to select the first fueling mode when the processing of engine speed data and engine load data discloses engine operation in a speed/load domain defined by relatively low engine speed and relatively small engine load, to select the second fueling mode when the processing of engine speed data and engine load data discloses engine operation in a speed/load domain defined by relatively high engine speed and relatively large engine load, and to select the third fueling mode when the processing of engine speed data and engine load data discloses engine operation in a speed/load domain defined by engine speed that is intermediate the relatively low and the relatively high engine speeds and by engine load that is intermediate the relatively small and the relatively large engine loads.

6. An engine as set forth in claim 5 wherein in a graph of engine speed vs. engine load whose origin corresponds to zero speed and zero load, the speed/load domain defined by relatively low engine speed and relatively small engine load bounds the origin, the speed/load domain defined by engine speed that is intermediate the relatively low and the relatively high engine speeds and by engine load that is intermediate the relatively small and the relatively large engine loads bounds the speed/load domain defined by relatively low engine speed and relatively small engine load, and the speed/load domain defined by relatively high engine speed and relatively large engine load bounds the speed/load domain defined by engine speed that is intermediate the relatively low and the relatively high engine speeds and by engine load that is intermediate the relatively small and the relatively large engine loads.

Assignments (11)
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 53545/443 Recorded Jul 15, 2021
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC.
Reel/Frame 057441/0404 →
RELEASE OF SECURITY INTEREST Recorded Jul 2, 2021
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/KA/ INTERNATIONAL TRUCK AND ENGINE CORPORATION); INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 056757/0136 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY DATA PREVIOUSLY RECORDED AT REEL: 052483 FRAME: 0742. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST.. Recorded Apr 27, 2020
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 053457/0001 →
SECURITY INTEREST Recorded Apr 27, 2020
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 053545/0443 →
SECURITY INTEREST Recorded Apr 23, 2020
From: INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052483/0742 →
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC.; NAVISTAR INTERNATIONAL CORPORATION
Reel/Frame 044416/0867 →
SECURITY INTEREST Recorded Nov 10, 2017
From: NAVISTAR INTERNATIONAL CORPORATION; NAVISTAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 044418/0310 →
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 044780/0456 →
SECURITY AGREEMENT Recorded Sep 15, 2015
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
To: JPMORGAN CHASE BANK N.A., AS COLLATERAL AGENT
Reel/Frame 036616/0243 →
SECURITY AGREEMENT Recorded Sep 12, 2012
From: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR INTERNATIONAL CORPORATION; NAVISTAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 028944/0730 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2006
From: LIU, ZHENGBAI; WEI, PUNING
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 017540/0154 →