IP Library Patent Application 11391242
Patent Application
App. No. 11/391,242

Method for the formation of a metal film

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Quick Facts
Patent No.
US None
App. No.
11/391,242
Abstract

A method for forming a metal film, including bringing a raw material gas containing a halogen into contact with a hot metallic filament, thereby etching the filament with the raw material gas to produce a precursor composed of a metallic component contained in the filament and the halogen contained in the raw material gas, producing an atomic reducing gas by heating a reducing gas to a high temperature, passing the precursor through the atomic reducing gas to remove the halogen from the precursor, and directing the resulting metallic ion or neutral metal onto a substrate to form a thin metal film on the substrate.

Claims (33)

1 . A method for forming a metal film, comprising:

bringing a raw material gas containing a halogen into contact with a hot metallic filament, thereby etching the filament with the raw material gas to produce a precursor comprising a metallic component contained in the filament and the halogen contained in the raw material gas;

producing an atomic reducing gas by heating a reducing gas to a high temperature;

passing the precursor through the atomic reducing gas to remove the halogen from the precursor; and

directing the resulting metallic ion or neutral metal onto a substrate to form a thin metal film on the substrate.

2 . A method for forming a metal film as claimed in claim 1 , wherein the bringing of the raw material gas into contact with the filament comprises bubbling a carrier gas through a liquid organometallic complex and vaporizing the organometallic complex.

3 . A method for forming a metal film, comprising:

bringing a raw material gas containing a halogen into contact with a hot metallic filament, thereby etching the filament with the raw material gas to produce a precursor comprising a metallic component contained in the filament and the halogen contained in the raw material gas;

passing a high-frequency electric current through an electrode having openings that allow the precursor to flow therethrough, thereby converting a reducing gas into a plasma to generate a reducing gas plasma;

passing the precursor through the plasma to remove the halogen from the precursor; and

directing the resulting metallic ion or neutral metal onto a substrate to form a thin metal film on the substrate.

4 . A method for forming a metal film as claimed in claim 3 , wherein the bringing of the raw material gas into contact with the filament comprises bubbling a carrier gas through a liquid organometallic complex and vaporizing the organometallic complex.

5 . A method for forming a metal film, comprising:

reacting chlorine with a metallic plate within a chamber to produce a precursor comprising a metallic component and chlorine;

removing chlorine from the precursor by reduction; and

directing the resulting metallic ion onto a substrate within the chamber to form a metal film on the substrate,

wherein the chamber is heated to a predetermined temperature so as to prevent the precursor from depositing on the inner wall of the chamber.

6 . A method for forming a metal film as claimed in claim 5 , wherein the metallic plate is made of copper, so that Cu x Cl y is produced as the precursor.

7 . A method for forming a metallic film as claimed in claim 6 , wherein the predetermined temperature to which the metallic plate is heated is in the range of 200 to 800° C.

8 . A method for forming a metal film, comprising:

reacting chlorine with a metallic plate within a chamber to produce a precursor comprising a metallic component and chlorine;

removing chlorine from the precursor by reduction; and

directing the resulting metallic ion onto a substrate within the chamber to form a metal film on the substrate,

wherein the metallic plate is heated to a predetermined temperature so as to make the precursor easy to reduce.

9 . A method for forming a metal film as claimed in claim 8 , wherein the metal plate is made of copper, so that Cu x Cl y is produced as the precursor.

10 . A method for forming a metal film as claimed in claim 9 , wherein the predetermined temperature to which the metallic plate is heated is in the range of 200 to 800° C.

11 . A method for forming a metal film, comprising:

reacting chlorine with a metallic plate within a chamber to produce a precursor comprising a metallic component and chlorine;

removing chlorine from the precursor by reduction; and

directing the resulting metallic ion onto a substrate within the chamber to form a metal film on the substrate,

wherein the chamber is heated to a predetermined temperature so as to prevent the precursor from depositing on the inner wall of the chamber and the metallic plate is heated to a predetermined temperature so as to make the precursor easy to reduce.

12 . A method for forming a metal film as claimed in claim 11 , wherein the metallic plate is made of copper, so that Cu x Cl y is produced as the precursor.

13 . A method for forming a metallic film as claimed in claim 12 , wherein the predetermined temperature to which the metallic plate is heated is in the range of 200 to 800° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2007
From: MITSUBISHI HEAVY INDUSTRIES, LTD.
To: PHYZCHEMIX CORPORATION
Reel/Frame 019218/0371 →