IP Library Granted Patent US 7,722,728
Granted Patent B2
US 7,722,728 · App. 11/391,310 · Granted May 25, 2010

Heat treatment method and heat treatment apparatus

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Quick Facts
Patent No.
US 7,722,728
App. No.
11/391,310
Granted
May 25, 2010
Kind
B2
Abstract

In a heat treatment method for supplying transforming gas and enriched gas inside a furnace and heat treating a workpiece inside the furnace, feedback control of carbon potential is performed by operating a supply flow rate of the enriched gas based on carbon potential inside the furnace, the feedback control is stopped before an opening of the furnace is opened and supply flow rates of the transforming gas and the enriched gas are increased from supply flow rates thereof immediately before the feedback control is stopped; and the supply flow rate of the transforming gas is returned to the supply flow rate thereof immediately before the feedback control is stopped and the feedback control is resumed after the opening of the furnace is closed.

Claims (24)

1. A heat treatment method for supplying transforming gas and enriched gas inside a furnace and heat treating a workpiece inside the furnace, comprising the steps of:

performing feedback control of carbon potential by operating a supply flow rate of the enriched gas based on carbon potential inside the furnace;

stopping the feedback control at any one of before an opening of the furnace is opened, while the opening of the furnace is open and before an atmosphere outside the furnace begins to flow into the furnace, and after the opening of the furnace is opened and before the atmosphere outside the furnace begins to flow into the furnace, and increasing a supply flow rate of the transforming gas from a supply flow rate thereof immediately before the feedback control is stopped; and

resuming the feedback control when a furnace pressure reaches a predetermined pressure after the opening of the furnace is closed,

wherein the opening is a carry-out port for carrying out a workpiece from the furnace,

wherein the predetermined pressure is the furnace pressure before the furnace opens, and

wherein increasing the supply flow rate of the transforming gas prevents a decrease of the carbon potential inside the furnace.

2. The heat treatment method according to claim 1 , further comprising the step of:

returning, when the furnace pressure reaches the predetermined pressure after the opening of the furnace is closed, the supply flow rate of the transforming gas to the supply flow rate thereof immediately before the feedback control is stopped.

3. The heat treatment method according to claim 1 , further comprising the step of:

increasing, when the feedback control is stopped, the supply flow rate of the enriched gas from a supply flow rate thereof immediately before the feedback control is stopped.

4. The heat treatment method according to claim 1 ,

wherein the method further comprising the steps of:

opening the carry-out port of the furnace in a state that an exit of an oil tank chamber provided outside the carry-out port of the furnace is closed and carrying a workpiece into the oil tank chamber; and

opening the exit of the oil tank chamber after the carry-out port of the furnace is closed and carrying out the workpiece from the oil tank chamber.

5. A heat treatment method for supplying transforming gas and enriched gas inside a furnace and heat treating a workpiece inside the furnace, comprising the steps of:

performing feedback control of carbon potential by operating a supply flow rate of the enriched gas based on carbon potential inside the furnace;

stopping the feedback control at any one of before an opening of the furnace is opened, while the opening of the furnace is open and before an atmosphere outside the furnace begins to flow into the furnace, and after the opening of the furnace is opened and before the atmosphere outside the furnace begins to flow into the furnace and increasing a supply flow rate of the transforming gas from a supply flow rate thereof immediately before the feedback control is stopped;

resuming the feedback control when a furnace pressure reaches a predetermined pressure after the opening of the furnace is closed;

returning, when the furnace pressure reaches the predetermined pressure after the opening of the furnace is closed, the supply flow rate of the transforming gas to the supply flow rate thereof immediately before the feedback control is stopped;

increasing, when the feedback control is stopped, the supply flow rate of the enriched gas from a supply flow rate thereof immediately before the feedback control is stopped;

opening the carry-out port of the furnace in a state that an exit of an oil tank chamber provided outside the carry-out port of the furnace is closed and carrying a workpiece into the oil tank chamber; and

opening the exit of the oil tank chamber after the carry-out port of the furnace is closed and carrying out the workpiece from the oil tank chamber,

wherein the opening is a carry-out port for carrying out a workpiece from the furnace.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2008
From: DOWA HOLDINGS CO., LTD.
To: DOWA THERMOTECH CO., LTD.
Reel/Frame 020354/0757 →
CHANGE OF NAME Recorded Nov 5, 2007
From: DOWA MINING CO., LTD.
To: DOWA HOLDINGS CO., LTD.
Reel/Frame 020121/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2006
From: TSUGE, TAKANORI; ABE, KOJI
To: DOWA MINING CO., LTD.
Reel/Frame 017734/0666 →